TM-9-6115-661-13-P

• TECHNICAL MANUAL
• TECHNICAL MANUAL
• WARNING
• WARNING
• Operator, Unit, and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List)
• Operator, Unit, and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List) - continued
• DISTRIBUTION
• Operator, Unit, and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List)
• Operator, Unit, and Direct Support Maintenance Manual (Including Repair Parts and Special Tools List)
• OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
• TABLE OF CONTENTS
• TABLE OF CONTENTS - continued
• TABLE OF CONTENTS - continued
• LIST OF ILLUSTRATIONS
• LIST OF ILLUSTRATIONS
• LIST OF TABLES
• HOW TO USE THIS MANUAL
• CHAPTER 2- OPERATING INSTRUCTIONS.
• CHAPTER 4 - UNIT MAINTENANCE.
• APPENDICES.
• HOW TO FIX A POWER UNIT OR POWER PLANT MALFUNCTION
• How to do the Task
• How to do the Task - continued
• Chapter 1. INTRODUCTION
• Section 1. GENERAL INFORMATION
• Figure 1-2. Roadside Front Three Quarter View.
• EQUIPMENT IMPROVEMENT RECOMMENDATION (EIR).
• Section Il. EQUIPMENT DESCRIPTION
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
• Figure 1-4. Location of Major Components, Power Unit or Power Plant.
• DIFFERENCES BETWEEN MODELS.
• Section Ill. PRINCIPLES OF OPERATION
• Chapter 2. O P E R A T I N G INSTRUCTIONS
• Section 1. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
• Table 2-1. Description of Switch Box Controls and Indicators
• Section Il. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• Special Instructions
• Operation of Power Unit/Power Plant with Minor Leaks.
• Figure 2-2. Operator PMCS Routing Diagram (sheet 1 of 3).
• Figure 2-2. Operator PMCS Routing Diagram (sheet 2).
• Figure 2-2. Operator PMCS Routing Diagram (sheet 3).
• Table 2-2. Operator Preventive Maintenance Checks and Services
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Table 2-2. Operator Preventive Maintenance Checks and Services - continued
• Section III. OPERATION UNDER USUAL CONDITIONS
• Figure 2-3. Power Plant Unit A and Unit B Installation.
• Figure 2-4. Lowering Trailer Front Support Leg.
• Grounding of Generator Set
• Figure 2-7. Ground Rod, Grounding Syrap, and Slide Hammer.
• Grounding of Generator Set - continued
• Connecting Load and/or Paralleling Cables.
• Figure 2-8. Connecting Power Plant.
• External Fuel Source
• OPERATING PROCEDURES.
• Figure 2-10. Power Plant Operation.
• Operating Generator Sets in Parallel
• Operating Generator Sets in Parallel
• Removal from Parallel Operation.
• Figure 2-11. Load Transfer Operation.
• Stopping Generator Set.
• Figure 2-13. PU-801 Identification/Transportation Data Plates.
• Figure 2-16. AN/MJQ-39 Unit B identification/Transportation Daia Plates.
• Figure 2-17. Power Plant Instruction Plate.
• Figure 2-17.2. PU-801A Trailer Chassis Data Plate.
• PREPARATION FOR MOVEMENT.
• Figure 2-18. Disconnection of Power Plant.
• Disconnect Ground Cable
• Figure 2-19. Ground Rod Removal.
• Figure 2-20. Auxiliary Fuel Source (Typical)
• Section IV. OPERATION UNDER UNUSUAL CONDITIONS
• Chapter 3. OPERATOR MAINTENANCE
• Section I. OPERATOR LUBRICATION
• Section II. TROUBLESHOOTING
• Section III. MAINTENANCE PROCEDURES
• Figure 3-1. Unit A ON Indicator Lamp Fails to Light With Generator Set Running.
• Figure 3-2. Unit B ON indicator Lamp Fails to Light With Generator Set Running.
• Figure 3-3. ON LINE Indicator Lamp Fails to Light When ON/OFF Switch is Placed to ON Position.
• Figure 3-4. Unit Fails To Parallel Through Switch Box.
• INDICATOR LAMP AND/OR LENS REPLACEMENT.
• Figure 3-5. Indicator Lamps and P1 Connector Maintenance.
• Chapter 4. UNIT MAINTENANCE
• Chapter 4. UNIT MAINTENANCE - continued
• Section 1. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
• Section Il. SERVICE UPON RECEIPT
• Figure 4-2. Unpacking Power Unit.
• Checking Unpacked Equipment.
• INSTALLATION INSTRUCTIONS
• ASSEMBLY OF POWER UNIT PU-801.
• Figure 4-2A. Installation Instructions
• Section III. UNIT LUBRICATION
• Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
• Figure 4-4. Unit PMCS Routing Diagram
• Table 4-1. Unit Preventive Maintenance Checks and Services.
• Section V. TROUBLESHOOTING
• Figure 4-5. Indicator Lamp Is Good But Does Not Light.
• Figure 4-6. Unit A has No Power.
• Figure 4-7. Unit B Has No Power.
• Figure 4-8. Power is Absent From All Switch Box Load Terminals.
• Figure 4-9. Cables Are Connected Properly, But Unit Fails To Parallel Through Switch Box.
• Section IV. Maintenance Procedures
• Table 4-2. Cable Assembly W19.
• INSPECTION
• Figure 4-10. Switch Box Assembly Maintenance.
• INSTALLATION
• Figure 4-11. Switch Box Load Terminal Wrench Assembly Replacement.
• CLAMPING CATCH MAINTENANCE.
• SWITCH BOX SWITCHES MAINTENANCE.
• REMOVAL
• INDICATOR LIGHT MAINTENANCE.
• Figure 4-14. Indicator Light Replacement
• SWITCH BOX LOAD TERMINAL MAINTENANCE.
• Figure 4-15. Switch Box Load Terminal Maintenance.
• INSTALLATION
• REAR STEPS MAINTENANCE.
• ACCESSORY BOX MAINTENANCE.
• Figure 4-18. Accessory Box Maintenance,
• STRAP ASSEMBLY MAINTENANCE.
• 2 1/2 TON TRAILER FENDER Maintenance.
• Figure 4-20. Fender Replacement, 2 1/2 Ton Trailer
• TONTRAILER FENDER MAINTENANCE.
• Figure 4-21. Fender Replacement, 1 Ton Trailer.
• FRONT STEPS MAINTENANCE.
• Figure 4-22 Front Step Replacement.
• INSTALLATION
• 2 1/2 TON TRAILER FRONT PLAT FORM Maintenance.
• Figure 4-23. Front Platform Replacement, 2 1/2 Ton Trailer.
• 1 TON TRAILER FRONT PLATFORM MAINTENANCE.
• Figure 4-24. Front Platform Replacement, 1 Ton Trailer.
• 1 TON TRAILER REFLECTOR MAINTENANCE.
• 1 TON TRAILER LEVELING-SUPPORT JACK MAINTENANCE.
• Figure 4-26. Leveling-Support Jack Replacement, 1 Ton Trailer.
• REPAIR
• INSTALLATION
• DATA PLATE REPLACEMENT (HIGH MOBILITY TRAILER).
• PU-801A GROUND STUD REPLACEMENT.
• Section VII. ADMINISTRATIVE STORAGE
• Chapter 5. DIRECT SUPPORT MAINTENANCE
• Section I. REPAIR Parts; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
• Section Il. TROUBLESHOOTING
• Figure 5-1. Unit a ON light With Generator Set AC CIRCUIT INTERRUPTER Switch Closed.
• Figure 5-2. Unit A Has No Input Power to K1.
• Figure 5-3. Unit A Has No Output Power from K1.
• Figure 5-4. Unit A Has Output Power from K1 But No Output at One or More Load Terminals.
• Figure 5-5. Unit B ON Lamp Does Not Light With Generator Set AC CIRCUIT INTERRUPTER Switch Closed.
• Figure 5-6. Unit B Has No Input Power to K2.
• Figure 5-7. Unit B Has No Output Power from K2.
• Figure 5-8. Unit B Has Output Power from K2 But No Output at One or More Load Terminals.
• Figure 5-9. Power Cable W19 and Paralleling Cable Are Good, But Unit Fails To Parallel Through Switch Box.
• Section III. Mainetnance Procedures
• Figure 5-10. Generator Set Removal
• INSTALLATION
• SWITCH BOX ASSEMBLY MAINTENANCE.
• Figure 5-11. Switch Box Assembly Test.
• Table 5-1. Wiring Harness W20.
• Table 5-4. Wiring Harness W17.
• Table 5-6. Wirina Harness W7.
• Table 5-7. Input Power Leads.
• Figure 5-12. Contactor Test Points.
• CONTROL PANEL ASSEMBLY MAINTENANCE.
• Figure 5-13. Control Panel, Wring Harnesses, and Wiring Leads Maintenance,
• REPAIR
• INSPECTION
• ELECTRICAL LEADS MAINTENANCE.
• BUS BAR MAINTENANCE.
• Figure 5-14. Bus Bar Maintenance
• CONTACTOR MAINTENANCE.
• Figure 5-15. Contactor Maintenance.
• 2 1/2 TON TRAILER FUEL DRAIN ASSEMBLY Maintenance.
• 1 TON TRAILER GENERATOR MOUNTING RAIL MAINTENANCE.
• INSTALLATION
• PU-601A GENERATOR MOUNTING RAIL MAINTENANCE.
• PU-801A FLOOR AND FENDER MAINTENANCE.
• REMOVAL
• Figure 5-19. PU-801A Floor Replacement.
• Figure 5-20. PU-801A Fender Replacement.
• HIGH MOBILlTY TRAILER REAR LEVELING-SUPPORT JACK Maintenance.
• Figure 5-21. Rear Leveling-Support Jack Replacement; High Mobility Trailer.
• Appendix A. REFERENCES
• Appendix A. REFERENCES - continued
• Appendix A. REFERENCES - continued
• Appendix B. MAINTENANCE ALLOCATION CHART
• EXPLANATION of COLUMNS in the MAC, SECTION II
• EXPLANATION of COLUMNS in TOOL and TEST EQUIPMENT REQUIREMENTS, SECTION Ill.
• Section II MAINTENANCE ALLOCATION CHART
• Section II. MAINTENANCE ALLOCATION CHART - continued
• SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
• SECTION IV. REMARKS
• Appendix C. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (Bll) LISTS
• SECTION II. COMPONENTS OF END ITEM
• SECTION III. BASIC ISSUE ITEMS
• Appendix D. ADDITIONAL AUTHORIZATION LIST
• Appendix E. EXPENDABLE AND DURABLE ITEMS LIST
• SECTION II. EXPENDABLE AND DURABLE ITEMS LIST
• Appendix F. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
• EXPLANATION of COLUMNS (SECTIONS II and III).
• EXPLANATION of COLUMNS (SECTIONS II and III) - continued
• Recoverability Code
• Recoverability Code - continued
• EXPLANATION of COLUMNS (SECTION IV).
• FIGURE AND ITEM NUMBER INDEX
• HOW to LOCATE REPAIR PARTS.
• Figure F-1. Generator Set Installation.
• Repair Parts List
• Figure F-2. Cable Assembly.
• Repair Parts List
• Figure F-3. Switch Box Assembly
• Repair Parts List
• Repair Parts List
• Figure F-4. Load Terminal Wrench Assembly
• Repair Parts List
• Figure F-5. Control Panel Assembly
• Repair Parts List
• Figure F-6. Control Panel Wiring Harness, W20
• Repair Parts List
• Figure F-7. Lamp Holder
• Repair Parts List
• Figure F-8. Load Terminals
• Repair Parts List
• Figure F-9. Wiring Harness, W9
• Repair Parts List
• Figure F-10. Wiring Harness, W10
• Repair Parts List
• Figure F-11. Wiring Harness, W17
• Repair Parts List
• Figure F-12. Wiring Harness, W7
• Repair Parts List
• Figure F-13. Electrical Lead
• Repair Parts List
• Repair Parts List
• Figure F-14. Bus Bar
• Repair Parts List
• Figure F-15. Contactor
• Repair Parts List
• Figure F-16. Power Lead
• Repair Parts List
• Repair Parts List
• Figure F-17. Power Switch Wiring Harness, W18
• Repair Parts List
• Figure F-18. Switch Box Support
• Repair Parts List
• Figure F-19. Accessories
• Repair Parts List
• Figure F-20. Oil Drain, Fire Extinguisher and Ground Cable (Sheet 1 of 2).
• Figure F-20. Oil Drain, Fire Extinguisher and Ground Cable (Sheet 2 of 2).
• Repair Parts List
• Figure F-21. Fuel Assembly Drain.
• Repair Parts List
• Figure F-22. Trailer Assembly.
• Repair Parts List
• Figure F-23. 2.5 Ton Trailer, Rear Steps.
• Repair Parts List
• Figure F-24. Accessory Box.
• Repair Parts List
• Figure F-25. 2.5 Ton Trailer Fenders.
• Repair Parts List
• Figure F-26. Fenders One Ton Trailer
• Repair Parts List
• Figure F-27. Brake Assembly 2.5 Ton Trailer
• Repair Parts List
• Figure F-28. Front Steps 2.5 Ton Trailer
• Repair Parts List
• Figure F-29. Front Platform 2.5 Ton Trailer
• Repair Parts List
• Figure F-29A. High Mobility Trailer Floors.
• Repair Parts List
• Figure F-29B. High Mobility Trailer, Mounting Rails and Fenders (Sheet 1 of 2).
• Figure F-29B. High Mobility Trailer, Mounting Rails and Fenders (Sheet 2 of 2).
• Repair Parts List
• Repair Parts List
• Figure F-30. Ground Stud.
• Repair Parts List
• Figure F-31. One Ton Trailer, Reflectors and Brackets.
• Repair Parts List
• Figure F-32. One Ton Trailer and HMT Leg Prop Assembly.
• Repair Parts List
• Figure F-33. Trailer Chassis.
• Repair Parts List
• Repair Parts List
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• NATIONAL STOCK NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• PART NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• FIGURE AND ITEM NUMBER INDEX
• Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS
• Figure G-1. B Unit Cable Assembly W19 (Sheet 1 of 2).
• Figure G-1. B Unit Cable Assembly W19 (Sheet 2).
• Figure G-2. Control Wiring Harness W7 (Sheet 1 of 2)
• Figure G-2. Control Wiring Harness W7 (Sheet 2).
• Figure G-3. Switch Box Power Wring Harness W17 and W18 (Sheet 1 of 2).
• Figure G-3. Switch Box Power Wiring Harness W17 and W18 (Sheet 2).
• Figure G-4, Input/Output Connector WIring Harness W9 and W1O (Sheet 1 0f 2).
• Figure G-4. Input/Output Connector Wiring Harness W9 and W10 (Sheet 2).
• Figure G-5. Electrical Leads WI1- W16.
• Figure G-6, Power Leads W1-W5 (Sheet 1 of 2).
• Figure G-6. Power Leads W1-W5 (Sheet 2).
• Figure G-7. Control Panel Harness Assembly W20 (Sheet 1 of 2).
• Figure G-7. Control Panel Harness Assembly W20 (Sheet 2).
• Figure G-8. Fuel Drain Assembly.
• Appendix H. TORQUE LIMITS
• Appendix I. MANDATORY REPLACEMENT PARTS
• GLOSSARY
• Section Il. DEFINITION OF UNUSUAL TERMS
• INDEX
• INDEX - continued
• INDEX - continued
• INDEX - continued
• INDEX - continued
• FO-1. Power Plant Wiring Diagram
• FO-2. Power Plant Schematic.
• The Metric System and Equivalents
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• TM-9-6115-661-13-P
• Blank Page
• Blank Page
• Blank Page
• REVERSE OF DA FORM 2028-2
• Blank Page
• REVERSE OF DA FORM 2028-2
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• Blank Page
• DISTRIBUTION
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Blank Page
• Not Applicable
• REVERSE OF DA FORM 2028-2
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• Blank Page
• Blank Page
• Blank Page
• RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
• Blank Page
• REVERSE OF DA FORM 2028-2

Privacy Statement - Press Release - Copyright Information. - Contact Us