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TM 9-2320-361-24-1
FIELD TROUBLESHOOTING
2-1/2 TON, 6X6, M44A2 SERIES TRUCKS (MULTIFUEL)
ELECTRICAL SYSTEM TROUBLESHOOTING INDEX
MALFUNCTION
TROUBLESHOOTING
NO.
MALFUNCTION
WORK PACKAGE/PAGE
BATTERY SYSTEM
All vehicle electrical systems inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00 2
STARTING SYSTEM
1.  Starter will not crank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00 6
2.  Starter motor operates, but engine cranks slowly . . . . . . . . . . . . . . . . . . . . . . . . . . . 0012 00 14
CHARGING SYSTEM (60 AMP)
1.  No alternator output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.  Batteries not charging properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.  Batteries hot or boiling, corrected specific gravity of all cells is 1.280 . . . . . . . . . . .
4.  Batteries use excessive water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.  Batteries run down in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHARGING SYSTEM (100 AMP)
1.
No alternator output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
Batteries not charging properly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.
Batteries hot or boiling, corrected specific gravity of all cells is 1.280 . . . . . . . . . . .
4.
Batteries use excessive water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.
Batteries run down in operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0012 00 28
LIGHTING AND WIPER SYSTEM
1.  Headlight does not operate on low or high or both
headlights inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.  Park lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.  Taillight or clearance lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.  Stoplight lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLACKOUT LIGHTS (B. O.)
1.  B. O. headlamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.  B. O. light marker lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.  B. O. taillight lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.  B. O. stoplight lamp does not light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIRECTIONAL SIGNAL SYSTEM
1.  Direction signal inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.  All stoplights are inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.  Both direction signals inoperative . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.  Turn signals operate incorrectly with turn signal control lever in one
or more positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0011 00-1

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