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TM 9-2320-361-24-1
0012 00
BATTERY AND CHARGING SYSTEM TROUBLESHOOTING (Contd)
Table 1. Battery System Troubleshooting Procedure.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. Open door of battery compartment.
Ensure battery cables are correctly
ALL VEHICLE
Loosen two thumbscrews and slide
connected to battery (WP 0126 00).
ELECTRICAL SYSTEMS
batteries onto running board.
INOPERATIVE
Visually check connections of
battery cables (WP 0127 00).
2. Visually check batteries for cracks
1. If any battery is cracked, leaking,
and leaks. Check terminal posts for
or has broken terminal posts,
corrosion and breaks
replace battery (WP 0127 00).
(TM 9-6140-200-14).
2. If terminal posts or cables are
corroded, use soda-and-water
solution to neutralize battery acid.
3. Remove battery ground cable no. 7
from negative post first. Remove
cable clamps from battery posts.
Clean posts and mating surfaces to
bright metal (WP 0126 00).
4. If battery terminals are clean and
malfunction still exists, go to
test 1.
Test 1. Check specific gravity of each
cell before adding distilled
water.
1. Using optical battery tester,
If specific gravity of any cell is below
which requires no
1.225, battery must be replaced or
temperature compensation,
recharged. Add distilled water as
check specific gravity of
necessary after checking battery.
electrolyte in each cell.
Charge battery as necessary.
(TM 9-6140-200-14).
2. Check specific gravity of cells
1. If specific gravity of any cell does
after battery has been
not increase to 1.280 (full charge)
charged (TM 9-6140-200-14).
in 8 hours of charging, replace
battery (WP 0127 00).
2. All cells in a battery must test
within 0.025 point of one another.
If specific gravity of any cell is
lower than 1.225 (corrected to
80 F [27 C] if necessary) after 8
hours of charging, replace battery
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