Table 8. Clutch Troubleshooting Procedures

TM 9-2320-361-24-1

0006 00

MECHANICAL SYSTEMS TROUBLESHOOTING - UNIT (Contd)

Table 8. Clutch Troubleshooting Procedures (Contd).

MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

1. Check clutch linkage for binding.

If linkage binds, check for bent or

2. CLUTCH DRAGS, SLIPS,

broken parts. Replace damaged

OR DOES NOT ENGAGE

parts (WP 0047 00).

2. Check linkage for proper

Lubricate linkage if necessary

lubrication (WP 0020 00).

(WP 0020 00).

3. Check clutch linkage and

Adjust clutch linkage (WP 0047 00).

adjustment (WP 0047 00).

Table 9. Transfer Case Troubleshooting Procedures.

MALFUNCTION

TEST OR INSPECTION

CORRECTIVE ACTION

Check clutch linkage and

1. Adjust clutch linkage

1. BURNING ODOR

adjustment (WP 0047 00).

(WP 0047 00).

EVIDENT WITH CLUTCH

ENGAGED

2. If problem persists, replace

clutch (WP 0050 00).

1. Check transfer case fluid level

Fill or drain to proper level

2. TRANSFER CASE

(WP 0020 00).

DIFFICULT TO SHIFT

2. Inspect shift linkage for bends,

Replace any broken, bent, or

breaks, or missing parts.

missing parts (WP 0133 00 or

WP 0134 00).

3. Check for internal problems in

If internal problems exist, replace

transfer case.

transfer case (WP 0138 00).

1. Check condition and adjustment

If linkage is damaged, repair,

3. TRANSFER CASE GRINDS

of external transfer case linkage.

replace, or adjust (WP 0133 00 or

OR POPS OUT OF GEAR

WP 0134 00).

DURING NORMAL

VEHICLE OPERATION

If internal problems exist, replace

2. Check for internal problems in

transfer case (WP 0138 00).

transfer case.

1. Check transfer case fluid level

If fluid level is low, fill to proper

4. TRANSFER CASE NOISY

(WP 0020 00).

level (WP 0020 00).

2. Drain transfer case fluid

If broken gears, metal shavings, or

(WP 0020 00) and check for signs

contamination are found, replace

of broken gears, metal shavings,

transfer case (WP 0138 00).

and contamination.

0006 00-13