TRANSMISSION (IN-VEHICLE) REPLACEMENT

TM 9-2320-386-24-1-2

0335 00

DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

EXTENDED SERVICE PROGRAM (ESP)

TRUCK, CARGO, 2-1/2-TON, 6X6, M44A3 SERIES TRUCKS (DIESEL)

M35A3, W/O WINCH (NSN 2320-01-383-2047); W/WINCH (NSN 2320-01-383-3850);

M35A3C, W/O WINCH (NSN 2320-01-383-2050); W/WINCH (NSN 2320-01-383-2049);

M36A3, W/O WINCH (NSN 2320-01-383-2048); W/WINCH (NSN 2320-01-383-2046).

TRANSMISSION (IN-VEHICLE) REPLACEMENT

REMOVAL, PREPARATION FOR REPLACING AT1545P TRANSMISSION WITH AT545 TRANSMISSION, INSTALLATION

INITIAL SETUP:

Tools and Special Tools

References

General mechanic's tool kit

TM 9-2320-386-24P

(item 30, WP 0394 00)

Equipment Condition

Common No. 1 tool kit

(item 15, WP 0394 00)

Air reservoir drained (TM 9-2320-386-10).

Sling (item 65, WP 0394 00)

Battery ground cable disconnected (WP 0121 00).

Transmission jack (item 86, WP 0394 00)

Canvas or hardtop removed (TM 9-2320-386-10).

Transmission puller (item 87, WP 0394 00)

Lower front windshield (if necessary)

Two retaining brackets (item 55, WP 0394 00)

(TM 9-2320-386-10).

Four guide screws (item 1, WP 0384 00)

Companion seat and driver seat removed

Transmission lifting fixture (item 6, WP 0384 00)

(WP 0208 00).

Transmission shift tower removed (WP 0133 00).

Materials/Parts

Cab tunnel and toeboard removed (WP 0207 00).

Transfer case shift lever and linkage removed

Thirteen lockwashers (item 343, WP 0395 00)

(WP 0144 01).

Lockwasher (item 80, WP 0395 00)

Transmission oil dipstick removed (WP 0138 00).

Locknut (item 90, WP 0395 00)

Locknut (item 86, WP 0395 00)

Eight locknuts (item 347, WP 0395 00)

Packing retainer (item 323, WP 0395 00)

Adapter, transmission

(item 200.1, WP 0395 00)

60-in. length, 3/8-in. diameter tubing

(item 9.1, WP 0395 00)

Elbow (item 172.1, WP 0395 00)

Two screws (item 38, WP 0393 00)

Cap and plug set (item 14, WP 0393 00)

Sealing compound (item 45, WP 0393 00)

Silicone rubber adhesive (item 8, WP 0393 00)

Two retaining screws (item 40, WP 0393 00)

Two retaining screws (item 37, WP 0393 00)

Teflon pipe sealant (item 41, WP 0393 00)

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