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TM 9-2320-361-24-1
0008 00
MECHANICAL SYSTEMS TROUBLESHOOTING - DIRECT SUPPORT (Contd)
Table 4. Clutch System Troubleshooting Procedures (Contd).
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Check clutch release bearing and
1. If transmission housing pivot is
5. CLUTCH PEDAL WILL
yoke condition. Remove release
damaged, repair (WP 0450 00) or
NOT TRAVEL OR
bearing and inspect bearing and
replace (WP 0131 00 and
DEPRESS
yoke (WP 0131 00 and WP 0049 00).
2. If release bearing is defective,
replace (WP 0049 00).
3. If transmission yoke is defective,
replace (WP 0131 00 and
Table 5. Transmission Troubleshooting Procedures.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. Check clutch condition
Replace defective parts.
1. TRANSMISSION
WP 0008 00, table 4,
NOISY
malfunction 2, step 1.
2. Remove transmission and inspect
If transmission is defective, repair
(WP 0450 00) or replace
3. Check transfer case condition.
See WP 0008 00, table 6,
malfunctions 4 and 5.
Check and verify approximate
1. If transmission top cover gasket is
2. TRANSMISSION
location of oil leak(s).
leaking, replace gasket
LEAKS OIL
(WP 0450 00).
2. If transmission PTO gasket is
leaking, replace gasket in vehicle
(WP 0349 00).
3. If transmission countershaft rear
bearing cover gasket is leaking,
replace transmission
4. If transmission rear companion
flange oil seal is leaking, replace
transmission (WP 0131 00 and
5. If transmission bearing cap gasket
is leaking, replace transmission
Remove transmission top cover
1. If any shift fork position is
3. TRANSMISSION
(WP 0450 00) exposing shift forks
incorrect, adjust (WP 0450 00).
GRINDS AND/OR
and synchronizers.
POPS OUT OF GEAR
2. If synchronizers are damaged or
DURING SHIFTING
defective, replace transmission
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