UPPER AND LOWER PERSONNEL DOOR

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0036 00

UNIT MAINTENANCE

UPPER AND LOWER PERSONNEL DOOR

THIS SECTION COVERS:

Inspect, Replace

INITIAL SETUP:

Personnel Required: One

Maintenance Level - Unit

Materials/Parts

Tools and Special Tools

General Mechanic Tool Kit

(WP 0041, Table 2, Item 1)

GENERAL

This procedure contains information and instructions to keep the CBC safe and in good working order by

inspecting and replacing a defective upper or lower personnel door.

INSPECT

Inspect the upper (1) and lower (2) personnel door to ensure that all parts of the assembly function

properly. Make sure that the door latch assembly (3) operates properly and that there are no cracks or

otherwise damaged parts that would prevent the personnel door from operating properly and safely.

REPLACE

To replace the lower personnel door (2) , remove the two hex head bolts (4) , lockwashers (5), and flat

washers (6) that secure the lower door hinge (7) of the lower door section (2) to the side wall of the CBC.

Open the door and remove the hairpin cotter (8) that secures the lower door rod (9) to the inner door

handle (10).

Remove the lower door rod (9) and set aside.

Be sure to support the lower door section (2) with a free hand and remove the three hand knobs (11) with

lockwashers (19) that secure the lower door (2) to the upper door (1). Set the three knobs and

lockwashers aside.

Remove the lower personnel door (2).

Install a new lower personnel door (2) by putting the section into position under the upper section (1) and

aligning the three hand knob mounting holes.

Install and tighten the three hand knobs (11) with lockwashers (19).

Install the lower door rod (9) in position through the two lower door guides (12) and install the hairpin

cotter (8) removed earlier.

Transfer the lower door hinge (7) from the defective door (only if the hinge is not damaged in any way) to

the new lower door section. Secure with hex head bolts (4), flat washers (6) , and lock washers (5),

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