TRANSFER CASE MAINTENANCE

TM 9-2320-386-24-1-2

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DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

EXTENDED SERVICE PROGRAM (ESP)

TRUCK, CARGO, 2-1/2-TON, 6X6, M44A3 SERIES TRUCKS (DIESEL)

M35A3, W/O WINCH (NSN 2320-01-383-2047); W/WINCH (NSN 2320-01-383-3850);

M35A3C, W/O WINCH (NSN 2320-01-383-2050); W/WINCH (NSN 2320-01-383-2049);

M36A3, W/O WINCH (NSN 2320-01-383-2048); W/WINCH (NSN 2320-01-383-2046).

TRANSFER CASE MAINTENANCE

REMOVAL, INSPECTION AND REPAIR, INSTALLATION

INITIAL SETUP:

Tools and Special Tools

Personnel Required

General mechanic's tool kit

Assistant (1)

(item 30, WP 0394 00)

References

Common No. 1 tool kit

(item 15, WP 0394 00)

TM 9-2320-361-20

Transfer case stand (item 84, WP 0394 00)

TM 9-2320-386-24P

Transmission and differential lift

TM 9-2520-246-34-1

(item 85, WP 0394 00)

Lifting device

Equipment Condition

Chain

Wheels chocked (TM 9-2320-386-10).

Air reservoir drained (TM 9-2320-386-10).

Materials/Parts

Cab insulation removed (WP 0201 00).

Companion seat removed (WP 0257 00).

Locknut (item 86, WP 0395 00)

Rear cab tunnel removed (WP 0207 00).

Lockwasher (item 51, WP 0395 00)

Cab top removed (TM 9-2320-386-10).

Two lockwashers (item 62, WP 0395 00)

Hood raised and secured (TM 9-2320-386-10).

Locknut (item 90, WP 0395 00)

Transfer case drained (TM 9-2320-386-10).

Seven locknuts (item 340, WP 0395 00)

Spare wheel removed (TM 9-2320-386-10).

(current configuration)

Front axle propeller shaft removed (WP 0147 00).

Two locknuts (item 91, WP 0395 00)

Forward rear axle propeller shaft removed

(current configuration)

(WP 0147 00).

Six locknuts (item 92, WP 0395 00)

(current configuration)

Four locknuts (item 98, WP 0395 00)

(optional configuration)

Two locknuts (item 92, WP 0395 00)

(optional configuration)

Two locknuts (item 84, WP 0395 00)

(optional configuration)

Five locknuts (item 340, WP 0395 00)

(optional configuration)

Sealing compound (item 46, WP 0393 00)

Teflon pipe sealant (item 41, WP 0393 00)

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