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Page Title:
TRANSFER CASE REPLACEMENT - continued |
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 TM 9-2320-361-24-1
0138 00
TRANSFER CASE REPLACEMENT (Contd)
INSTALLATION
NOTE
Perform step 1 if stud(s) was removed.
1.
Install threaded stud(s) (29) on transfer case (25). Tighten stud(s) (29) 125135 lb-ft
(170183 Nm).
2.
Place transfer case (25) on transfer case jack stand. Secure transfer case (25) with safety chain or
strap.
3.
Install right transfer case support (15) on transfer case studs (29) with two new locknuts (14).
Tighten locknuts (14) 125135 lb-ft (170183 Nm).
4.
Install left transfer case support (28) on transfer case studs (29) with four new locknuts (27).
Tighten locknuts (27) 125135 lb-ft (170183 Nm).
5.
Install parking brake bracket (3) on transfer case (25) with two new lockwashers (8) and
screws (7). Tighten screws (7) 6077 lb-ft (81104 Nm).
6.
Raise transfer case (25) into mounting position underneath vehicle.
7.
Install mounting plate (18) on two support brackets (21) with four bushings (19), two washers (22),
screws (17), and new locknuts (23). Tighten locknuts (23) 6575 lb-ft (88102 Nm).
8.
Install left transfer case support (28) on mounting plate (18) with four screws (20) and new
locknuts (26). Tighten locknuts (26) 6570 lb-ft (8895 Nm).
9.
Install right transfer case support (15) to support bracket (11) with screw (13), two bushings (12),
washer (34), and new locknut (33). Tighten locknut (33) 6570 lb-ft (8895 Nm).
10.
Install adapter drive shaft (36), adapter (37), and speedometer shaft (38) on transfer case (25).
11.
Install spring (31) on parking brake lever (30) and bracket (35).
12.
Slide parking brake cable (9) in parking brake lever (30) and install nut (32) on threaded end (6) of
parking brake cable (9).
13.
Install parking brake cable (9) on parking brake bracket (3) with new lockwasher (4) and screw (5).
14.
Connect air line (16) to air cylinder (24) on front of transfer case (25).
NOTE
Step 15 applies to vehicles with transfer case PTO installed.
15.
Install ball pivot end (1) on PTO shift arm (2) with new locknut (10).
16.
Install power takeoff propeller shaft (vehicles w/PTO) (WP 0346 00).
17.
Install forward rear axle propeller shaft (WP 0147 00).
18.
Install transmission to transfer propeller shaft (WP 0139 00).
19.
Install front axle propeller shaft (WP 0142 00).
20.
Install cab tunnels (WP 0230 00).
21.
Install spare wheel (TM 9-2320-361-10).
22.
Fill transfer case to proper fluid level (WP 0020 00).
23.
Adjust parking brake (WP 0164 00).
24.
Connect battery ground cable (WP 0126 00).
25.
Start engine and fill air reservoir (TM 9-2320-361-10).
26.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0138 00-4
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