DOUBLE SPRAG TRANSMISSION TRANSFER REMOVAL, REPAIR AND REPLACEMENT.

TM 9-2320-209-34-2-1

9-4. AIR ACTUATED TRANSMISSION TRANSFER ASSEMBLY REPAIR. Refer to

TM 9-2520-246-34-1 for procedures to repair the air actuated transmission transfer

assembly.

9-5. DOUBLE SPRAG TRANSMISSION TRANSFER REMOVAL, REPAIR AND

REPLACEMENT.

TOOLS : Transfer case fixture, pn 8708279

Air compressor wrench, pn 8390170

SUPPLIES : Lubricating oil, GO 80/90, MIL-L-2105

Kit, pn 5704132 (if available)

PERSONNEL: One

EQUIPMENT CONDITION: Truck parked, engine off, wheels chocked.

(1) Raise one front wheel off ground. Refer to TM 9-2320-209-20.

(2) Remove floorboard tunnels. Refer to TM 9-2320-209-20.

(3) Remove front axle propeller shaft, transmission-to-transfer propeller

shaft, and forward-rear axle propeller shaft from transfer. Refer to Propeller Shaft

and Universal Joint Removal and Replacement, TM 9-2320-209-20.

(4) On trucks with transfer power takeoff, remove transfer power takeoff

shift control lever linkage. Refer to Transfer Controls and Linkage with Power

Takeoff Removal and Replacement, TM 9-2320-209-20.

(5) If working on trucks M49A1C, M49A2C, M50A2 or M50A3, remove delivery

pump propeller shaft and auxiliary governor flexible shaft with adapter. Refer to

Propeller Shaft and Universal Joint Removal and Replacement, TM 9-2320-209-20.

(6) Remove speedometer flexible shaft and adapter. Refer to Speedometer

Assembly Removal, Repair, and Replacement, TM 9-2320-209-20.

(7) Remove handbrake cable from transfer. Refer to Handbrake Cable

Assembly Removal and Replacement, TM 9-2320-209-20.

(8) Remove transmission transfer reverse shift linkage. Refer to

TM 9-2320-209-20.

(9) Drain transfer case. Refer to LO 9-2320-209-12/1.