SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0023 00

UNIT MAINTENANCE

SIDE WALL REPAIR OF PUNCTURE THROUGH BOTH SKINS AND CORE

THIS SECTION COVERS:

Repair

INITIAL SETUP:

Personnel Required: One

Maintenance Level - Unit

Materials/Parts

Methylethylketone (WP 0055, Table 1, Item 3)

Tools and Special Tools

Sandpaper (WP 0055, Table 1, Item 8)

General Mechanic Tool Kit (WP 0041, Table 2,

Wiping Rags (WP 0055, Table 1, Item 6)

Item 1)

Light, Incandescent Adjustable With Tripod Base

Masking tape (WP 0055, Table 1, Item 5)

(WP 0041, Table 2, Item 2)

Goggles,Industrial (WP 0041, Table 2, Item 3)

Alodine, Brush (WP 0055, Table 1, Item 12)

Drill,Electric,Portable (WP 0041, Table 2, Item 4)

Adhesive, Two Part Epoxy (WP 0055, Table 1,

Item 9)

Drill Set, Twist: W/25 Components And Metal Box,

Cartridges, 1/10 Gallon, Empty (WP 0055, Table

Numbered Series (WP 0041, Table 2, Item 8)

1, Item 10)

Drill Set, Twist (WP 0041, Table 2, Item 5)

Nozzle, 2 1/2 In Long With 1/8 In Orifice (WP

0055, Table 1, Item 11)

Gloves,Chemical And Oil Protective (WP 0041,

Sheet, Aluminum, .032 Inch Thick X 12 Inches X

Table 2, Item 6)

12 Inches (WP 0055, Table 1, Item 15)

Gun, Caulking (WP 0041, Table 2, Item 7)

Rivet, Dome, HD, 1/8 Inch Dia. (WP 0055, Table

1, Item 13)

Riveter, Hand Blind with 1/8 inch nosepiece (WP

Sticks, Mixing (WP 0055, Table 1, Item 14)

0041, Table 2, Item 9)

Router, Electric, Portable (WP 0041, Table 2, Item Core, 1.00 (OR 1.50) Inch Thick X 12 Inches X 12

10)

Inches (WP 0055, Table 1, Item 16 OR 17)*

* core material thickness depends on thickness of side wall being repaired

REPAIR

NOTE

The following procedures cover repair of panel puncture through both

skins and core (damage area does not exceed 100 square inches (645

square cm). Use hand router to cut patches and openings.

Cut an opening through panel skin with portable electric router equipped with a straight or spiral fluted

(pull down) bit, or other aluminum cutting equipment such as aviation metal snips, that is one inch greater

than damaged area. Avoid sharp corners in opening.

0023 00-1