ASSEMBLING THE PERSONNEL DOOR - continued

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0005 00

OPERATION UNDER USUAL CONDITIONS

Installing the lower personnel door panel to the upper door panel. Once the lower door panel (1) has

been lowered from its stowage location, remove the hex head bolts and washers (2) that are temporarily

securing the lower panel door hinge (3) to the inside surface (4) of the lower door panel (1) with a socket

wrench. Remove the hinge (3) and spacers (14). Note that there are a total of three spacers between the

hinge and the door surface. Two spacers are placed beneath the hole closest to the hinge pivot pin and

one spacer is placed beneath the remaining hole. The spacers must always remain in these positions

relative to the hinge pivot pin.

Install the hinge (3) in its permanent location on the lower left corner (5) of the outside surface (6) of the

lower personnel door panel by placing the spacers (14) in position over the threaded inserts (4). Be sure

to replace the spacers between the hinge and the door surface as detailed above with two spacers

closest to the hinge pivot pin. Place the hinge in position so that the pivot pin (10) is outside the edge of

the door. Install the hex head bolts and washers (2) removed earlier and tighten securely.

Open the upper personnel door panel (7).

Place the lower personnel door panel (1) and the three hand knobs with threaded studs (8) and

lockwashers (15) (both removed earlier) in the vicinity of the door opening (9) and within easy reach.

Place the lower personnel door panel hinge pin (10) in the hinge pivot block (11) located at the lower left

corner of the personnel door opening (9) and mate the lower door panel (1) to the upper door panel (7).

When properly installed, the tabs (12) on the lower door panel (1) will fit into the cutouts (13) of the upper

door panel (7).

Secure the lower panel (1) to the upper panel (7) with the three hand knobs with threaded studs (8).

CAUTION

When using the three hand knobs, avoid cross threading. Damage to threaded studs may

occur.

0005 00-9