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- TECHNICAL MANUAL
- OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- WARNING
- WARNING - continued
- OPERATOR, UNIT, AND DIRECT SUPPORT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)
- TABLE OF CONTENTS
- TABLE OF CONTENTS - continued
- TABLE OF CONTENTS - continued
- TABLE OF CONTENTS - continued
- LIST OF ILLUSTRATIONS
- LIST OF ILLUSTRATIONS - continued
- LIST OF TABLES
- HOW TO USE THIS MANUAL
- CHAPTER 2 - OPERATING INSTRUCTIONS.
- CHAPTER 4 - UNIT MAINTENANCE INSTRUCTIONS.
- APPENDICES.
- Section II - Repair Parts List
- How to do the Task
- How to do the Task - continued
- Chapter 1. INTRODUCTION
- Section 1. GENERAL INFORMATION
- Figure 1-2. Roadside Front Three Quarter View.
- NOMENCLATURE CROSS-REFERENCE LIST.
- Section Il. EQUIPMENT DESCRIPTION
- LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
- Figure 1-3. Location of Major Components, Power Unit or Power Plant.
- DIFFERENCES BETWEEN MODELS.
- Section III. PRINCIPLES OF OPERATION
- chapter 2. OPERATING INSTRUCTIONS
- Section I. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
- Table 2-1. Description of Switch Box Controls and Indicators
- Section II. OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
- Special Instructions
- Operation of Power Unit/Power Plant with Minor Leak.
- Figure 2-2. Operator PMCS Routing Diagram (sheet 1 of 2).
- Figure 2-2 Operator PMCS Routing Diagram (sheet 2).
- Table 2-2. Operator Preventive Maintenance Checks and Services
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Table 2-2. Operator Preventive Maintenance Checks and Services - continued
- Section Ill. OPERATION UNDER USUAL CONDITIONS
- Figure 2-3. Power Plant Unit A and Unit B Installation.
- Figure 2-4 Typical Ground Rod Installations.
- Figure 2- 5. Ground Rod, Grounding Strap, and Sldie Hammer.
- Connecting Load and/or Paralleling Cables.
- Figure 2-6 Connecting Power Plant.
- External Fuel Source
- INITIAL ADJUSTMENTS, CHECKS, AND SELF TEST.
- Operating Generator Sets in Parallel
- Figure 2-8. Power Plant Operation.
- Operating Generator Sets in Parallel - continued
- Removal from Parallel Operation
- Load Transfer Procedures (Sets connected for parallel operation)
- Figure 2-9. Load Transfer Operation
- IDENTIFICATION AND INFORMATION PLATES.
- Figure 2-12. AN/MJQ-41 Unit A ldentification/Transportation Data Plates.
- Figure 2-14. Power Plant Instruction Plates.
- PREPARATION FOR MOVEMENT.
- Figure 2-15. Disconnection of Power Plant.
- Disconnect Ground Cable
- Figure 2-16. Ground Rod Removal.
- Figure 2-17. Auxiliary Fuel Source (Typical).
- Section IV. OPERATION UNDER UNUSUAL CONDITIONS
- Chapter 5. OPERATOR MAINTENANCE
- Section 1. OPERATOR LUBRICATION
- Section Il. TROUBLESHOOTING
- Section Ill. MAINTENANCE PROCEDURES
- Figure 3-1 Unit A STATUS Indicator Lamp Fails to Light With Generator Set Running.
- Figure 3-2. Unit B STATUS Indicator Lamp Fails to Light With Generator Set RunnIng.
- Figure 3-3. ON LiNE Indicator Lamp Fails to Light When ON/OFF Switch is Placed to ON Position.
- Figure 3-4. Unit Fails to Parallel Through Switch Box.
- INDICATOR LAMP AND/OR LENS REPLACEMENT.
- CONNECTING P1 TO UNIT A.
- Chapter 4. UNIT MAINTENANCE
- Section 1. REPAIR PARTS; SPECIAL T00LS; TEST, MEASUREMENT, AND DIAGNOSTIC
- Section Il. SERVICE UPON RECEIPT
- Figure 4-2. Unpacking Power Unit.
- Unpacking Power Unit
- ASSEMBLY OF POWER PLANT.
- Figure 4-2A. Installation Instructions
- PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT.
- Section Ill. UNIT LUBRICATION
- Section IV. UNIT PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)
- Figure 4-3. Unit PMCS Routing Diagram.
- Table 4-1. Unit Preventive Maintenance Checks and Services for AN/MJQ-41, PU-805, and PU-806
- Section V. TROUBLESHOOTING
- Figure 4-4. Indicator Lamp is Good But Does Not LIGHT.
- Figure 4-5. Unit A Has No Power.
- Figure 4-6. Unit B Has No Power.
- Figure 4-7. Power is Absent At All Switch Box Load Terminals.
- Figure 4-8. Cables Are Connected Properly, But Unit Fails to Parallel Through Switch Box.
- Section VI. MAINTENANCE PROCEDURES
- TEST
- SWITCH BOX ASSEMBLY MAINTENANCE.
- INSTALLATION
- Figure 4-9. Switch Box Assembly Maintenance.
- LOAD TERMINAL WRENCH ASSEMBLY MAINTENANCE.
- INSTALLATION
- Figure 4-11. Clamping Catch Replacement
- Figure 4-12. Switch Replacement
- INSTALLATION
- INDICATOR LIGHT MAINTENANCE.
- Figure 4-13. Indicator Light Replacement.
- SWITCH BOX LOAD TERMINAL MAINTENANCE.
- INSTALLATION
- Figure 4-14. Switch Box Load Terminal Maintenance.
- Figure 4-15. Switch Box Load Terminal Repair.
- REAR STEPS MAINTENANCE.
- Figure 4-16. Rear Step Replacement.
- ACCESSORY BOX MAINTENANCE.
- STRAP ASSEMBLY MAINTENANCE.
- FENDER MAINTENANCE.
- Figure 4-19. Fender Replacement.
- FRONT STEPS MAINTENANCE.
- Figure 4-20. Front Stop Replacement.
- INSTALLATION
- INSTALLATION
- Figure 4-21. Front Platform Replacement.
- FIRE EXTINGUISHER BRACKET MAINTENANCE.
- Section VII. ADMINISTRATIVE STORAGE
- Chapter 5. DIRECT SUPPORT MAINTENANCE
- Section 1. REPAIR PARTS; SPECIAL TOOLS; TEST, MEASUREMENT, AND DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT
- Section Il. TROUBLESHOOTING
- Figure 5-1. Unit A STATUS Lamp Does Not Light With Generator Set AC CIRCUIT INTERRUPTER Switch Closed.
- Figure 5-2. Unit A Has No Input Power to K1.
- Figure 5-3. Unit A Has No Output Power from K1.
- Figure 5-4. Unit A Has Output Power from K1 But No Output at One or More Load Terminals.
- Figure 5-5. Unit B STATUS Lamp Does Not Light With Generator AC CIRCUIT INTERRUPTER Switch Closed.
- Figure 5-6. Unit B Has No Input Power to K2.
- Figure 5-7. Unit B Has No Output Power from K2.
- Figure 5-8. Unit B has Output Power from K2 But No Output at One or More Load Terminals.
- Figure 5-9. Power Cable W19 and Paralleling Cables are Good, but Unit Fails to Parallel Through Switch Box.
- Section III. MAINTENANCE PROCEDURES
- Figure 5-10. Generator Set Removal.
- SWITCH BOX ASSEMBLY MAINTENANCE.
- Figure 5-11. Switch Box Assembly Test.
- Table 5-1. Wiring Harness W20.
- Table 5-2. Wiring Harness W9.
- Table 5-5. Wiring Harness W18.
- Table 5-7. Input Power Leads.
- SWITCH BOX ASSEMBLY MAINTENANCE - continued
- Figure 5-12. Connector Test Points.
- CONTROL PANEL ASSEMBLY MAINTENANCE.
- Figure 5-13. Control Panel, wiing Harnesses, and Wiring lead Maintenance.
- WIRING HARNESS MAINTENANCE.
- ELECTRICAL LEADS MAINTENANCE.
- BUS BAR MAINTENANCE.
- Figure 5-14. Bus Bar Maintenance
- CONTACTOR MAINTENANCE.
- REMOVAL
- Figure 5-15. Contactor Maintenance.
- 2 1/2 TON TRAILER FUEL DRAIN ASSEMBLY MAINTENANCE.
- TRAILER MODIFICATIONS REPAIR.
- Appendix A. REFERENCES
- Appendix A. REFERENCES - continued
- Appendix A. REFERENCES - continued
- Appendix B. MAINTENANCE ALLOCATION CHART
- EXPLANATION of COLUMNS In the MAC, SECTION II
- EXPLANATION of COLUMNS In TOOL and TEST EQUIPMENT REQUIREMENTS, SECTION III
- Section II. MAINTENANCE ALLOCATION CHART
- Section II. MAINTENANCE ALLOCATION CHART - continued
- SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
- Section IV. REMARKS
- Appendix C. COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
- SECTION II. COMPONENTS OF END ITEM
- SECTION Ill. BASIC ISSUE ITEMS
- Appendix D. ADDITIONAL AUTHORIZATION LIST
- SECTION II. ADDITIONAL AUTHORIZED ITEMS LIST
- Appendix E. EXPENDABLE AND DURABLE ITEMS LIST
- SECTION II. EXPENDABLE SUPPLIES AND MATERIALS LIST
- Appendix F. UNIT AND DIRECT SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST
- Source Code
- Maintenance Code
- Recoverability Code
- EXPLANATION OF COLUMNS (SECTION IV).
- SPECIAL INFORMATION.
- HOW TO LOCATE REPAIR PARTS.
- Figure F- 1. Generator Set Installation
- Repair Parts List
- Figure F-2. Cable Assembly
- Repair Parts List
- Figure F-3. Switch Box Assembly
- Repair Parts List
- Repair Parts List
- Figure F-4. Load Terminal Wrench Assembly
- Repair Parts List
- Figure F-5. Control Panel Assembly
- Repair Parts List
- Figure F-6. Control Panel Wiring Harness, W20
- Repair Parts List
- Figure F-7. Lamp Holder
- Repair Parts List
- Figure F-8. Load Terminals
- Repair Parts List
- Figure F-9. Wiring Harness, W9
- Repair Parts List
- Figure F-10. Wiring Harness, W 10
- Repair Parts List
- Figure F-11. Wiring Harness, W17
- Repair Parts List
- Figure F-12. Wiring Harness, W7
- Repair Parts List
- Figure F-13. Electrical Lead
- Repair Parts List
- Repair Parts List
- Figure F-14. Bus Bar
- Repair Parts List
- Figure F-15. Contactor
- Repair Parts List
- Figure F-16. Power Lead
- Repair Parts List
- Repair Parts List
- Figure F-17. Power Switch Wirng Harness, W 18
- Repair Parts List
- Figure F-18. Switch Box Support
- Repair Parts List
- Figure F-19. Accessories
- Repair Parts List
- Figure F-20. Oil Drain, Fire Extinguisher and Ground Cable
- Repair Parts List
- Figure F-21. Fuel Assembly Drain
- Repair Parts List
- Figure F-22. Trailer Assembly
- Repair Parts List
- Figure F-23. Rear Steps
- Repair Parts List
- Figure F-24. Accessory Box
- Repair Parts List
- Figure F-25. Fenders
- Repair Parts List
- Figure F-26. Brake Assembly
- Repair Parts List
- Figure F-27. Front Steps
- Repair Parts List
- Figure F-28. Front Platform
- Repair Parts List
- Figure F-29. Ground Stud
- Repair Parts List
- Figure F-30. Trailer Chassis
- Repair Parts List
- Repair Parts List
- NATIONAL STOCK NUMBER INDEX
- NATIONAL STOCK NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- PART NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- FIGURE AND ITEM NUMBER INDEX
- Appendix G. ILLUSTRATED LIST OF MANUFACTURED ITEMS
- Figure G-1. B Unit Cable Assembly W19 (Sheet 1 of 2).
- GENERAL INSTRUCTIONS
- Figure G-2. Control Wing Harness W7 (Sheet 1 of 2).
- Figure G-2. Control Wiring Harness W7 (Sheet 2).
- Figure G-3. Switch Box Power Wiring Harness W17 amd W18 (Sheet 1 of 2).
- Figure G-3. Switch Box Power Wiring Harness W17 and W18 (Sheet 2).
- Figure G-4. Input/Output Connector Wiring Harness W9 and W10 (Sheet 1 of 2).
- Figure G-4. Input/Output Connector Wiring Harness W9 and W10 (Sheet 2).
- Figure G-5. Electrical Leads W11-W16.
- Figure G-6. Power Leads W1-W5 (Sheet 1 of 2).
- Figure G-6. Power Leads W1-W5 (Sheet 2).
- FIGURE G-7. CONTROL PANEL HARNESS ASSEMBLY W20 (SHEET 1 OF 2).
- Figure G-7. Control Panel Harness Assembly W20 (Sheet 2).
- Figure G-8. Fuel Drain Assembly.
- Appendix H. TORQUE LIMITS
- GLOSSARY
- Section Il. DEFINITION OF UNUSUAL TERMS
- INDEX
- INDEX - continued
- INDEX - continued
- INDEX - continued
- INDEX - continued
- FO-1. Power Plant Wiring Diagram
- FO-2 Power Plant Schematic.
- The Metric System and Equivalents
- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
- DISTRIBUTION
- REVERSE OF DA FORM 2028-2
- TM-9-6115-663-13-P
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- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
- REVERSE OF DA FORM 2028-2
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- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
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- RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS
- REVERSE OF DA FORM 2028-2
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- REVERSE OF DA FORM 2028-2
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