FRONT WIRING HARNESS REPLACEMENT - continued

TM 9-2320-386-24-1-2

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FRONT WIRING HARNESS REPLACEMENT (Contd)

Route composite light wiring harness (9) and blackout light wiring harness (22) through

grommet (35) and frame rail (34).

Connect lead 19 (32) to blackout drive light (31).

Install ground (GND) lead (29) on blackout drive light mounting post (30) with new lockwasher (28)

and nut (27).

Position clamp (24) on wiring harness (22) and install clamp (24) on blackout light mounting

bracket (26) with screw (25) and new locknut (23).

NOTE

The clamp used in step 7 will be located on frame rail in place of the

fender mounting bracket when vehicle is equipped with a winch.

Position clamp (20) on wiring harness (22) and install clamp (20) on fender mounting bracket (33)

with screw (21) and new locknut (19).

NOTE

Right and left sides of harness are installed basically the same.

Steps 8 through 18 are for the left side.

Route wiring harness (9) through grommets (14) and (10) in shield (12) and fender (11).

Install shield (12) on fender (11) with four screws (48) and new locknuts (15).

NOTE

Set headlight on fender and front bumper while making electrical

connections.

10.

Connect composite light leads 491, 20, and 460 on right side or 461 on left side (4) to harness leads

491, 20, and 460 on right side or 461 on left side (5).

11.

Connect two harness leads 17 and 18 (6) to headlight lamp (45).

12.

Connect marker light lead 489 (8) to harness lead 489 (7).

13.

Install new lockwasher (44) and ground (GND) leads (42) and (43) on headlight mounting bracket

(1) with screw (2) and new locknut (41).

14.

Install headlight mounting bracket (1) on fender (11) with four screws (3) and new locknuts (13).

15.

Position clamp (17) on wiring harness (9) and install clamp (17) on fender mounting bracket (33)

with screw (16) and new locknut (18).

16.

Install two ground (GND) leads (39) on frame rail (34) with two new lockwashers (46), screw (40), and

nut (47).

17.

Connect lead 25 (37) to steering column lead 25 (38).

18.

Install new tiedown straps (36) on wiring harness (9), as necessary, to remove slack.

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