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Page Title:
100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0278 00
100-AMP ALTERNATOR CABLE AND HARNESS REPLACEMENT (Contd)
REMOVAL
NOTE
Tag all leads for installation.
1.
Remove nut (7), lockwasher (8), and lead 93 (9) from negative post (10) on starter motor (12).
Discard lockwasher (8).
2.
Remove nut (6), lockwasher (5), and leads 6 (4), 2 (3), and 14 (2) from positive post (1) on starter
solenoid (1). Discard lockwasher (5).
3.
Disconnect cable plug (13) from connector (14) on alternator (15).
4.
Remove tiedown strap (17) and cable (13) from tube (16). Discard tiedown strap (17).
5.
Disconnect cable plug (18) and remove cable (13) from voltage regulator (19).
6.
Disconnect harness plug (20) and remove harness (3) from voltage regulator (19).
7.
Disconnect lead 10 (21) from lead 10 (33).
8.
Disconnect lead 1 (22) from lead 1 (24).
9.
Disconnect leads 10 (33) and (34) from connector (32).
10.
Disconnect lead 10 (31) from connector (32) and circuit breaker (30).
11.
Disconnect leads 1 (24) and 27 (26) from connector (29).
12.
Disconnect lead 27 (27) from connector (29) and switch (28).
13.
Remove eleven tiedown straps (23), harness (3), and leads 10 (21) and 1 (22) from front main wiring
harness (25). Discard tiedown straps (23).
INSTALLATION
1.
Install harness (3) and leads 10 (21) and 1 (22) on front main wiring harness (25) with eleven new
tiedown straps (23).
2.
Connect lead 27 (27) to connector (29) and switch (28).
3.
Connect leads 1 (24) and 27 (26) to connector (29).
4.
Connect lead 10 (31) to connector (32) and circuit breaker (30).
5.
Connect leads 10 (33) and (34) to connector (32).
6.
Connect lead 1 (22) to lead 1 (24).
7.
Connect lead 10 (21) to lead 10 (33).
8.
Connect harness plug (20) to voltage regulator (19).
9.
Connect cable plug (18) to voltage regulator (19) and cable plug (13) to connector (14) on
alternator (15).
10.
Install cable (13) on tube (16) with new tiedown strap (17).
11.
Install leads 14 (2), 2 (3), and 6 (4) to positive post (1) on starter solenoid (1) with new
lockwasher (5) and nut (6).
12.
Install lead 93 (9) to negative post (10) on starter motor (12) with new lockwasher (8) and nut (7).
13.
Connect battery ground (GND) cable (WP 0121 00).
0278 00-2
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