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TM 9-2320-386-24-1-1
0163 00
BRAKE PEDAL MAINTENANCE (Contd)
REMOVAL
1.
Remove spring (23) from retaining pin (19) and spring bracket (24).
2.
Remove cotter pin (22), washer (21), retaining pin (19), and clevis (20) from lever (2). Discard cotter
pin (22).
3.
Remove screw (1) and pedal (4) with washer (3) from lever (2).
4.
Loosen nut (10) and remove screw (9) from rotating eye bracket (13).
5.
Support lever (2), and push shaft (12) with woodruff key (11) from lever (2) and bracket (13).
6.
Remove lube fitting (6) from lever (2).
7.
Remove pedal pad (5) from pedal (4).
8.
Remove locknut (25), screw (26), and spring bracket (24) from vehicle body (15). Discard locknut (25).
9.
Remove two locknuts (14) and screws (16) from rotating eye bracket (13) and vehicle body (15).
Discard locknuts (14).
10.
Remove three locknuts (7), two screws (17), screw (18), and rotating eye bracket (13) from vehicle
body (15). Discard locknuts (7).
INSTALLATION
1.
Install rotating eye bracket (13) on vehicle body (15) with two screws (16), screws (17), and new
locknuts (14) and (7).
2.
Secure rotating eye bracket (13) to vehicle body (15) with screw (18) and new locknut (7).
3.
Install spring bracket (24) on vehicle body (15) with screw (26) and new locknut (25).
4.
Install lube fitting (6) on lever (2).
5.
Install lever (2) on bracket (13), and push shaft (12) through one side of bracket (13) into lever (2).
6.
Align woodruff key (11) with slot (8) in bracket (13) and push shaft (12) in flush with end of
bracket (13).
7.
Install nut (10) up to head of screw (9) and apply adhesive to threads of screw (9).
8.
Install screw (9) with nut (10) into bracket (13) over woodruff key (11). Tighten screw (9) 30-38 lb-ft
(41-52 Nm), and tighten nut (10) down on bracket (13).
9.
Apply adhesive to threads of screw (1).
.WARNING.
Install brake pedal in bottom groove (highest pedal position) for
proper brake operation. Failure to do so may result in injury or
death to personnel.
10.
Install washer (3) and pedal (4) on lever (2) with screw (1).
11.
Install clevis (20) on lever (2) with retaining pin (19), washer (21), and new cotter pin (22).
12.
Install spring (23) on retaining pin (19) and spring bracket (24).
0163 00-2
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