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Page Title: HEADLIGHTS AND HEADLAMPS MAINTENANCE - continued
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TM 9-2320-386-24-1-1
0107 00
HEADLIGHTS AND HEADLAMPS MAINTENANCE (Contd)
LAMP REMOVAL
1.
Remove three screws (6) and retaining ring (1) from headlight (3).
NOTE
Tag all wires for installation.
2.
Remove three plugs (5) and headlamp (2) from adapter connectors (9).
HEADLIGHT REMOVAL
1.
Remove three nuts (10), lockwashers (11), and headlight (3) from headlight mounting bracket (4).
Discard lockwashers (11).
2.
Remove three connectors 17, 18, 91 (12) from adapter connectors (9).
3.
Remove two alignment screws (7), threaded bushings (18), and headlamp alignment housing (8)
from retaining spring (14) and headlight (3).
4.
Remove three nuts (17), lockwashers (16), spacers (15), and studs (13) from headlight (3). Discard
lockwashers (16).
HEADLIGHT INSTALLATION
1.
Position headlamp alignment housing (8) on headlight (3) with retaining spring (14).
2.
Install headlamp alignment housing (8) on headlight (3) with two threaded bushings (18) and
alignment screws (7).
3.
Install headlight (3) on three studs (13) with spacers (15), new lockwashers (16), and nuts (17).
4.
Connect three connectors 17, 18, 91 (12) to adapter connectors (9).
5.
Install headlight (3) on headlight mounting bracket (4) with three new lockwashers (11) and
nuts (10).
LAMP INSTALLATION
1.
Connect three headlamp plugs (5) to adapter connectors (9).
2.
Position headlamp (2) on headlight (3) and install retaining ring (1) on headlight (3) with three
screws (6).
0107 00-2

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