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Page Title:
STARTER RELAY REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0092 00
STARTER RELAY REPLACEMENT (Contd)
REMOVAL
1. Remove clamp (3) and hose (4) from air cleaner (1).
2. Disconnect tube (2) from air cleaner (1).
3. Remove three screws (12), lockwashers (13), and washers (14) from air cleaner (1) and fender (8).
Discard lockwashers (13).
4. Remove screw (11), lockwasher (10), and washer (9) from fender (8), exhaust bracket (7), and air
cleaner (1). Discard lockwasher (10).
5. Remove clamp (5) and air cleaner (1) from elbow (6) and fender (8).
NOTE
Tag all leads for installation.
6. Remove nut (15), washer (16), and lead 74B (17) from relay (35).
7. Remove nut (29), washer (30), and leads 10 and 14 (28) from relay (35).
8. Remove nut (32), washer (33), and lead 214 (31) from relay (35).
9. Remove two locknuts (27), screws (18), lockwashers (19), lead 99A (20), clamp (26), and relay
mounting flange (34) from bracket (25). Discard locknuts (18) and lockwashers (19).
10. Remove two locknuts (22), screws (24), washers (23), and bracket (25) from firewall (21). Discard
locknuts (22).
INSTALLATION
NOTE
Assistant will help with step 1.
1.
Install bracket (25) on firewall (21) with two washers (23), screws (24), and new locknuts (22).
2.
Install relay mounting flange (34), lead 99A (20), and clamp (26) on bracket (25) with two new
lockwashers (19), screws (18), and new locknuts (27).
3.
Install lead 214 (31) on relay (35) with washer (33) and nut (32).
4.
Install leads 10 and 14 (28) on relay (35) with washer (30) and nut (29).
5.
Install lead 74B (17) on relay (35) with washer (16) and nut (15).
6.
Position air cleaner (1) on fender (8).
7.
Install air cleaner (1) on elbow (6) with clamp (5).
NOTE
It may be necessary to loosen exhaust bracket to align air cleaner.
8.
Install air cleaner (1) on fender (8) with three washers (14), new lockwashers (13), and screws (12).
9.
Install washer (9), new lockwasher (10), and screw (11) on exhaust bracket (7) and air cleaner (1).
10.
Connect tube (2) to air cleaner (1).
11.
Install hose (4) on air cleaner (1) with clamp (3).
12.
Connect battery ground cable (WP 0121 00).
13.
Start engine (TM 9-2320-386-10).
0092 00-2
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