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Page Title:
CHARGED AIR COOLER REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0072 00
CHARGED AIR COOLER REPLACEMENT (Contd)
NOTE
Charged air cooler must be removed with radiator as an assembly
for vehicles equipped with front winch. Refer to WP 0069 00.
REMOVAL
1.
Remove clamp (16), reducer (18), and tube (17) from turbocharger (15).
2.
Remove clamp (10), hose (14), and tube (17) from charged air cooler (7).
3.
Remove clamp (3) and hose (1) from charged air cooler (7).
4.
Remove two locknuts (13), lockwashers (12), washers (11), screws (8), and washers (9) from charged
air cooler (7) and radiator (2). Discard locknuts (13) and lockwashers (12).
5.
Remove two screws (6), lockwashers (5), and washers (4) from charged air cooler (7) and radiator (2).
Discard lockwashers (5).
6.
Remove four locknuts (20), screws (21), two brackets (22), and lower baffle (23) from frame rails (19).
Discard locknuts (20).
7.
Remove locknut (24) and screw (29) from pivot mount (25). Discard locknut (24).
8.
Remove four screws (28), lockwashers (27), and pivot bracket (26) from radiator (2). Discard
lockwashers (27).
9.
Remove charged air cooler (7) from radiator (2).
INSTALLATION
1.
Position charged air cooler (7) on radiator (2).
2.
Position pivot bracket (26) in pivot mount (25).
3.
Install pivot bracket (26) on radiator (2) with four new lockwashers (27) and screws (28). Finger-
tighten screws (28).
4.
Align pivot bracket (26) with pivot mount (25) and install screw (29) and new locknut (24).
5.
Tighten screws (28).
6.
Install lower baffle (23) and two brackets (22) between frame rails (19) with four screws (21) and
new locknuts (20).
7.
Install two washers (4), new lockwashers (5), and screws (6) on charged air cooler (7) and
radiator (2). Finger-tighten screws (6).
8.
Install two washers (9), screws (8), washers (11), new lockwashers (12), and new locknuts (13) on
charged air cooler (7) and radiator (2). Finger-tighten locknuts (13).
9.
Slide charged air cooler (7) to right of radiator (2) and tighten screws (6) and locknuts (13).
10.
Install hose (1) on charged air cooler (7) with clamp (3).
11.
Install hose (14) and tube (17) on charged air cooler (7) with clamp (10).
12.
Install reducer (18) and tube (17) on turbocharger (15) with clamp (16).
13.
Install brushguard (WP 0230 00).
0072 00-2
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