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TM 9-2320-386-24-1-1
0071 00
SURGE TANK AND MOUNTING BRACKETS REPLACEMENT (Contd)
REMOVAL
1.
Remove cap (4) from surge tank (3). If not removed.
2.
Loosen clamp (23) and remove hose (13) and clamp (23) from fitting (22).
3.
Remove tiedown strap (14) from hoses (2) and (13). Discard tiedown strap (14).
4.
Loosen clamp (12) and remove hose (13) and clamp (12) from surge tank (3).
5.
Remove two clamps (10) and hose (9) from elbow (11) and fitting (15).
6.
Remove two clamps (6) and hose (7) from elbow (8) and fitting (5).
7.
Remove hose (2) from surge tank (3).
8.
Remove four locknuts (1), screws (32), washers (31), and surge tank (3) from brackets (27) and (30).
Discard locknuts (1).
9.
Remove fitting (5) and elbow (11) from surge tank (3).
10.
Remove two screws (29), washers (28), and bracket (30) from mounting plate (33).
11.
Remove two locknuts (26), screws (24), washers (25), and bracket (27) from mounting bracket (19).
Discard locknuts (26).
12.
Remove fitting (15) from water regulator housing (16).
13.
Remove elbow (8) from radiator (17).
14.
Remove fitting (22), adapter (21), and O-ring (20) from water pump (18). Discard O-ring (20).
15.
Remove sight glass (34) and O-ring (35) from surge tank (3). Discard O-ring (35).
INSTALLATION
1.
Apply sealant to male threads of fittings (5), (15), and (22) and elbows (8) and (11).
2.
Install new O-ring (20), adapter (21), and fitting (22) on water pump (18).
3.
Install elbow (8) on radiator (17).
4.
Install fitting (15) on water regulator housing (16).
5.
Install bracket (27) on mounting bracket (19) with two washers (25), screws (24), and new
locknuts (26).
6.
Install bracket (30) on mounting plate (33) with two washers (28) and screws (29).
7.
Install fitting (5) and elbow (11) on surge tank (3).
8.
Install surge tank (3) on brackets (27) and (30) with four washers (31), screws (32), and new
locknuts (1).
9.
Install hose (2) on surge tank (3).
10.
Install hose (7) on elbow (8) and fitting (5) with two clamps (6).
11.
Install hose (9) on elbow (11) and fitting (15) with two clamps (10).
12.
Install hose (13) on surge tank (3) with clamp (12).
13.
Install hose (13) on fitting (22) with clamp (23).
14.
Install new tiedown strap (14) on hoses (2) and (13).
15.
Install cap (4) on surge tank (3).
16.
Install new O-ring (35) and sight glass (34) on surge tank (3).
17.
Install fan actuator tube (WP 0086 00).
18.
Fill cooling system to proper level (WP 0068 00).
0071 00-2

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