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Page Title:
RADIATOR AND MOUNTING BRACKETS REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0069 00
RADIATOR AND MOUNTING BRACKETS REPLACEMENT (Contd)
INSTALLATION
NOTE
Perform step 1 if new radiator is being installed
1.
Install lower radiator shroud and pivot mount on radiator (1). (Refer to WP 0075 00.)
2.
Install ends of chain on radiator (1) with two washers (23), screws (24), and nuts (21).
3.
Install lifting device at center point of chain, and take up slack.
.WARNING.
All personnel must stand clear during lifting operations. A
snapped chain, or shifting or swinging load may cause injury to
personnel.
4.
Lift and stand radiator (1) on pivot mount (27).
5.
Install charged air cooler (5) on radiator (1) with two washers (2), new lockwashers (3), screws (4),
washers (7), screws (6), washers (12), new lockwashers (13), and new locknuts (14).
6.
Install bracket (8) on radiator (1) with two new lockwashers (10) and screws (9).
CAUTION
When installing radiator, avoid contact with fan actuator hub.
Contact between radiator and fan actuator hub can damage
radiator.
7.
Lift radiator (1) and charged air cooler (5) with lifting device and position in vehicle.
8.
Install charged air cooler hoses (19) and (31) on charged air cooler inlet (22) and outlet (11) and tighten
hose clamps (20) and (30).
9.
Install pivot mount (27) on crossmember (28) with four washers (26), screws (25), and new locknuts (29).
10.
Apply sealant to threads of fittings (16), (17), and (18) and drainvalve fitting (15).
11.
Install drainvalve fitting (15) on bottom of radiator (1), oil line fittings (16) and (17) on side of
radiator (1), and vent line fitting (18) on top of radiator (1).
12.
Install oil line (32) on oil line fitting (17), and vent line (34) on vent line fitting (18), and tighten hose
clamp (33).
13.
Install bracket (38) on engine (37) with two new lockwashers (39) and screws (40).
14.
Install bracket (38) on bracket (8) with new bushing (35), washer (36), screw (41), new bushing (42),
washer (43), and new locknut (44).
15.
Remove lifting device from chain. Remove two nuts (21), screws (24), and washers (23) from radiator (1)
and ends of lifting chain. Install two washers (23), screws (24), and nuts (21) on radiator (1).
16.
Install radiator brushguard (WP 0230 00).
17.
Install radiator hoses (WP 0070 00).
18.
Install upper radiator shroud (WP 0074 00).
0069 00-4
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