RADIATOR AND MOUNTING BRACKETS REPLACEMENT - continued

TM 9-2320-386-24-1-1

0069 00

RADIATOR AND MOUNTING BRACKETS REPLACEMENT (Contd)

REMOVAL

1. Remove two nuts (15), screws (18), and washers (17) from radiator (23), and install ends of chain on

radiator (23) with two washers (17), screws (18), and nuts (15).

2. Install lifting device at center point of chain and take up slack.

3. Remove two screws (7) and lockwashers (6) from bracket (5) and engine (4). Discard lockwashers (6).

4. Remove locknut (11), washer (10), bushing (9), screw (8), bracket (5), washer (3), and bushing (2) from

bracket (1). Discard locknut (11), bushing (2), and bushing (9).

5. Loosen hose clamp (31), remove vent line (32) from fitting (12), and fitting (12) from radiator (23).

6. Remove oil line (29) from fitting (30) on radiator (23), fittings (26) and (30) from side of radiator (23), and

drainvalve fitting (44) from bottom of radiator (23).

7. Remove four locknuts (25), screws (20), and washers (21) from pivot mount (22) and crossmember (24).

Discard locknuts (25).

8. Loosen charged air cooler hose clamps (14) and (27), and remove charged air cooler hose (13) from

outlet (16) and charged air cooler hose (28) from inlet (40) and charged air cooler (19).

.WARNING.

All personnel must stand clear during lifting operations. A

snapped chain, or shifting or swinging load may cause injury to

personnel.

CAUTION

When removing radiator, avoid contact with fan actuator hub.

Contact between radiator and fan actuator hub can damage

radiator.

Lift radiator (23) and charged air cooler (19) from vehicle and lower onto pivot mount (22).

10.

Remove two screws (38), lockwashers (39), and bracket (1) from radiator (23). Discard lockwashers (39).

11.

Remove two screws (35), lockwashers (34), washers (33), locknuts (43), lockwashers (42), washers (41),

screws (36), washers (37), and charged air cooler (19) from radiator (23). Discard lockwashers (34)

and (42) and locknuts (43).

12.

Tilt and lower radiator (23) onto its front side.

13.

Remove two nuts (15), screws (18), washers (17), and lifting chain from radiator (23).

NOTE

Perform step 14 if new radiator is being installed.

14.

Remove lower radiator shroud and pivot mount from radiator (23). (WP 0075 00.)

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