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Page Title:
EXHAUST SYSTEM REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0066 00
EXHAUST SYSTEM REPLACEMENT (Contd)
.WARNING.
Do not touch hot exhaust system components with bare hands.
Severe injury to personnel may result.
REMOVAL
1.
Remove two locknuts (9), screws (41) and (39), lockwashers (38), and heat shield (40) from bracket (6).
Discard locknuts (9) and lockwashers (38).
2.
Remove six locknuts (32), washers (33), screws (37), washers (36), and two spacers (35) from
fender (34). Discard locknuts (32).
3.
Remove locknut (15), nut (19), screw (20), clamps (14) and (18), gaskets (17) and (21), and
flexpipe (16) from turbocharger (11) and elbow pipe (24). Discard gaskets (17) and (21), and
locknut (15).
4.
Remove two nuts (13), screws (22), clamp (23), and elbow pipe (24) from bracket (12).
5.
Remove locknut (28), screw (26), clamp (25), elbow pipe (24), and gasket (27) from muffler (43).
Discard gasket (27) and locknut (28).
6.
Remove locknut (4), screw (44), clamp (3), stack pipe (1), and gasket (2) from muffler (43). Discard
gasket (2) and locknut (4).
7.
Remove four nuts (8), lockwashers (7), two U-bolts (42), clamps (5), and muffler (43) from bracket (6).
Discard lockwashers (7).
8.
Remove screw (29), lockwasher (30), washer (31), and bracket (12) from fender (34) and air cleaner (10).
Discard lockwasher (30).
INSTALLATION
1.
Install bracket (12) on fender (34) and air cleaner (10) with washer (31), new lockwasher (30), and
screw (29).
2.
Install muffler (43) on bracket (6) with two clamps (5), U-bolts (42), four new lockwashers (7), and
nuts (8).
3.
Install new gasket (2) and stack pipe (1) on muffler (43) with clamp (3), screw (44), and new locknut (4).
4.
Install new gasket (27) and elbow pipe (24) on muffler (43) with clamp (25), screw (26), and new
locknut (28).
5.
Install two spacers (35) on fender (34) with six washers (36), screws (37), washers (33), and new
locknuts (32).
6.
Install new gaskets (21) and (17) and flexpipe (16) on elbow pipe (24) and turbocharger (11) with
clamps (14) and (18), screw (20), new locknut (15), and nut (19).
7.
Install elbow pipe (24) on bracket (12) with clamp (23), two screws (22), and nuts (13).
8.
Install heat shield (40) on bracket (6) with two screws (41) and (39), new locknuts (9), and new
lockwashers (38).
9.
Install dust ejector hose (WP 0039 00).
10.
Start engine (TM 9-2320-386-10) and check for exhaust leaks.
0066 00-2
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