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Page Title:
FUEL TANK AND RETAINING STRAPS REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0045 00
FUEL TANK AND RETAINING STRAPS REPLACEMENT (Contd)
WARNING
Diesel fuel is flammable. Do not perform fuel system procedures near
open flame, sparks, or electricity. Injury to personnel may result.
REMOVAL
CAUTION
Cap or plug all hoses, connections, and openings immediately after
disconnection or component removal to prevent contamination. Failure
to do so may result in damage to equipment.
NOTE
Have drainage container ready to catch fuel.
1. Remove drainplug (7) and drain fuel from fuel tank (4).
2. Install drainplug (7) in fuel tank (4).
NOTE
Tag lines and fittings for installation.
3.
Loosen nut (2) and disconnect fuel return line (1) from elbow (3).
4.
Loosen nut (20) and disconnect vent line (21) with sleeve (19) and insert (17) from vent valve (16).
5.
Remove elbow (3) and vent valve (16) from fuel tank (4).
6.
Remove two locknuts (18) and screws (5) from retaining straps (6) and (13). Discard locknuts (18).
NOTE
Assistant will help with step 7. Perform step 8 only if inspection
requires replacement.
7. Pull two retaining straps (6) down and remove fuel tank (4) from two tank hangers (11).
8. Remove two antisqueak webbing pads (8) and (15), locknuts (14) and (9), and screws (10) and (12)
from retaining straps (6) and (13). Discard antisqueak webbing pads (8) and (15) and locknuts (9)
and (14).
INSTALLATION
1.
Apply sealant to male threads of elbow (3) prior to installation.
NOTE
Perform step 2 if antisqueak webbing pads were previously removed.
2.
Install two new antisqueak webbing pads (8) and (15) on retaining straps (6) and (13).
3.
Install two retaining straps (6) and (13) on tank hangers (11) with two screws (10) and (12) and
new locknuts (9) and (14).
NOTE
Assistant will help with step 4.
4.
Install fuel tank (4) on two tank hangers (11) with retaining straps (6) and (13), screws (5), and
new locknuts (18).
5.
Install elbow (3) and vent valve (16) on fuel tank (4).
6.
Connect fuel return line (1) to elbow (3) and tighten nut (2).
7.
Connect vent line (21) with sleeve (19) and insert (17) to vent valve (16) and tighten nut (20).
8.
Install fuel check valve (WP 0046 00).
9.
Install fuel level sending unit (WP 0115 00).
10.
Fill fuel tank (TM 9-2320-386-10).
11.
Start engine (TM 9-2320-386-10) and inspect fuel system for leaks.
0045 00-2
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