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Page Title:
TRANSFER CASE REPLACEMENT - continued |
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 TM 9-2320-361-24-1
0138 00
TRANSFER CASE REPLACEMENT (Contd)
REMOVAL
1.
Remove spring (31) from parking brake lever (30) and bracket (35).
NOTE
Prior to removal, mark threaded end of parking brake cable nut
for installation.
2.
Remove nut (32) from threaded end (6) of parking brake cable (9) and slide parking brake cable (9)
out of parking brake lever (30).
3.
Remove screw (5), lockwasher (4), and parking brake cable (9) from parking brake bracket (3) on
transfer case (25). Discard lockwasher (4).
4.
Remove air line (16) from air cylinder (24) on front of transfer case (25).
5.
Remove speedometer drive shaft (38), adapter (37), and adapter drive shaft (36) from transfer case (25).
NOTE
Step 6 applies to vehicles with transfer case PTO installed.
6.
Remove locknut (10) and ball pivot end (1) from PTO shift arm (2). Discard locknut (10).
WARNING
Use prybar to free transfer case during lifting operations.
Failure to do so may result in injury to personnel.
Ensure transfer case is securely mounted to jack with safety
chain or strap. Failure to do so may result in injury to
personnel.
Transfer case is heavy and bulky. Allow adequate clearance to
remove transfer case from vehicle. Failure to do so may result
in injury to personnel.
7.
Position transfer case jack stand under transfer case (25) and secure transfer case (25) to jack
stand with safety chain or strap.
8.
Remove four locknuts (26) and screws (20) from support (28) and mounting plate (18). Discard
locknuts (26).
9.
Remove two locknuts (23), washers (22), four bushings (19), two screws (17), and mounting
plate (18) from support brackets (21). Discard locknuts (23).
10.
Remove locknut (33), washer (34), two bushings (12), and screw (13) from support brackets (15)
and (11). Lower jack stand and remove transfer case (25) from vehicle. Discard locknut (33).
11.
Remove two screws (7), lockwashers (8), and parking brake bracket (3) from transfer case (25).
Discard lockwashers (8).
12.
Remove four locknuts (27) and left transfer case support (28) from four studs (29) on transfer
case (25). Discard locknuts (27).
13.
Remove two locknuts (14) and right transfer case support (15) from two studs (29) on transfer
case (25). Discard locknuts (14).
NOTE
Perform step 14 if stud(s) is damaged.
14.
Remove threaded stud(s) (29) from transfer case (25).
0138 00-2
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