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TM 9-2320-361-24-1
0085 00
ALTERNATOR (60 AMPERE) AND MOUNTING BRACKET MAINTENANCE (Contd)
REMOVAL
CAUTION
Never operate the alternator with the positive output terminal
disconnected. Damage to alternator will result.
NOTE
Prior to removal, tag wires for installation.
1.
Remove two screws (12) and lockwashers (11) from terminal cover (10). Discard lockwashers (11).
2.
Pry cover (10) away from waterproofing sealant and remove cover (10) from alternator (25).
3.
Remove two screws (4), lockwashers (3), wire retaining strap (2), and spacer (1) from
alternator (25). Discard lockwashers (3).
4.
Remove screw (6), lockwasher (5), and ground wire (7) from alternator (25). Discard
lockwasher (5).
NOTE
Alternator has an AC terminal not used on M44A2 series
trucks.
Waterproofing sealant must be removed before removing wire
in step 5.
5.
Remove nut (9), lockwasher (8), and wire (36) from stud (35). Discard lockwasher (8).
6.
Disconnect wire (33) from wire (34).
7.
Remove screw (18), lockwasher (19), and washer (17) from alternator adjusting arm (16) and
alternator (25). Discard lockwasher (19).
8.
Remove nut (15), lockwasher (14), and alternator adjusting arm (16) from engine stud (13).
Discard lockwasher (14).
9.
Remove two alternator belts (20) from alternator pulley (21).
10.
Remove two cotter pins (22), two locknuts (23), shims (31), four washers (24) and (26), two
screws (27), and alternator (25). Discard two cotter pins (22).
NOTE
Perform step 11 only if alternator mounting bracket is
damaged.
11.
Remove three screws (28), lockwashers (29) and alternator mounting bracket (30) from
engine (32). Discard lockwashers (29).
12.
Remove alternator pulley (21) (WP 0086 00).
0085 00-2
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