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Page Title:
TURBOCHARGER REPLACEMENT - continued |
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 TM 9-2320-361-24-1
0057 00
TURBOCHARGER REPLACEMENT (Contd)
CAUTION
Cap or plug all openings immediately after disconnecting lines
and hoses to prevent contamination. Remove caps or plugs prior
to installation. Failure to do so may result in turbocharger
and/or engine damage.
REMOVAL
1.
Remove locknut (12) and screw (9) from coupling (11). Discard locknut (12).
2.
Remove coupling (11), gasket (13), and elbow (8) from flex tube (10). Discard gasket (13).
3.
Loosen clamp (7) and remove elbow (8), clamp (7), and gasket (6) from turbocharger (5). Discard
gasket (6).
NOTE
Assistant will help with step 4.
4.
Remove four locknuts (3), two screws (2), turbocharger (5), and gasket (14) from exhaust
manifold (1). Discard locknuts (3) and gasket (14).
INSTALLATION
NOTE
Assistant will help with step 1.
1.
Install new gasket (14) and turbocharger (5) on exhaust manifold (1) with two screws (2) and four
new locknuts (3).
2.
Install new gasket (6), clamp (7), and elbow (8) on turbocharger (5). Do not tighten clamp (7).
3.
Install new gasket (13) on elbow (8).
4.
Install elbow (8) on flex tube (10) with coupling (11), screw (9), and new locknut (12).
5.
Tighten clamp (7).
CAUTION
Ensure oil is added before operating engine. Failure to do so
may result in damage to turbocharger bearings.
6.
Pour 2 oz (59 ml) of lubricating oil into turbocharger (5) through oil inlet tube port (4).
7.
Install turbocharger oil drain tube, hose, and adapter (WP 0056 00).
8.
Install turbocharger oil inlet tube and adapter (WP 0055 00).
9.
Install crankcase breather tube (WP 0043 00).
10.
Install manifold heater (WP 0066 00).
11.
Install air intake tube (WP 0051 00).
12.
Connect battery ground cable (WP 0126 00).
13.
Lower and secure hood (TM 9-2320-361-10).
14.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0057 00-2
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