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Page Title:
ENGINE OIL COOLER REPLACEMENT - continued |
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 TM 9-2320-361-24-1
0038 00
ENGINE OIL COOLER REPLACEMENT (Contd)
REMOVAL
1.
Remove nut (3) and lockwasher (4) from stud (20). Discard lockwasher (4).
2.
Remove four dust covers (1) from injector ports (22) and slide up injector line (23) and three
lines (2).
3.
Remove two locknuts (27), screws (26), washers (25), and clamps (24) from injector line (23).
Discard locknuts (27).
CAUTION
Cap or plug all openings immediately after disconnecting lines
and hoses to prevent contamination. Failure to do so may result
in damage to equipment.
NOTE
Prior to removal, tag injector lines for installation.
4.
Remove injector line (23) from injector pump port (22).
5.
Remove three injector lines (2) from injector pump ports (22) and injectors (9) and remove injector
line retainer clamp (5) and washer (21) from stud (20).
6.
Remove nut (14), lockwasher (13), and clamp (12) from stud (8). Discard lockwasher (13).
WARNING
Accidental or intentional introduction of liquid contaminants
into the environment is a violation of state, federal, and military
regulations. Refer to Army POL (WP 0001 00) for information
concerning storage, use, and disposal of these liquids. Failure to
do so may result in damage to environment and health of
personnel.
NOTE
Use a drain pan to capture any draining oil. Dispose of fluids in
accordance with local policy and ordinances. Ensure all spills
are cleaned up.
7.
Remove eleven nuts (16), lockwashers (15), cover (17), gasket (11), oil cooler (10), gasket (18), and
two O-rings (19) from oil cooler housing (6), and studs (7) and (8). Discard gaskets (11) and (18),
O-rings (19), and lockwashers (15).
8.
Remove gasket remains from cover (17), oil cooler (10), and oil cooler housing (6).
INSTALLATION
1. Apply light coat of sealing compound to new gasket (18) and new gasket (11).
2. Install two new O-rings (19), new gasket (18), oil cooler (10), new gasket (11), and cover (17) on oil
cooler housing (6), eleven studs (7), and stud (8) with eleven new lockwashers (15) and nuts (16).
3. Install clamp (12) on stud (8) and cover (17) with new lockwasher (13) and nut (14).
4. Install washer (21) and injector line retainer clamp (5) on stud (20) with new lockwasher (4) and
nut (3).
CAUTION
Remove caps or plugs prior to installation. Failure to do so may
result in damage to equipment
5.
Install three injector lines (2) on three injector pump ports (22) and injectors (9).
6.
Install injector line (23) and dust cover (1) on injector pump port (22).
7.
Install two clamps (24), washers (25), screws (26), and new locknuts (27) on injector line (23).
8.
Install three dust covers (1) over three injector pump ports (22).
9.
Install secondary fuel filter head (WP 0064 00).
10.
Fill engine coolant to required level (WP 0076 00).
11.
Connect battery ground cable (WP 0126 00).
12.
Lower and secure hood (TM 9-2320-361-10).
13.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0038 00-2
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