REPLACING ENTIRE CABLE ASSEMBLY (OTHER THAN THE WINCH CORNER CABLE ASSEMBLY) - continued

TM 10-5411-233-13&P

CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0038 00

UNIT MAINTENANCE

Position a second person inside the CBC at one of the corners (1) and have them feed each cable (2)

over the vertical guide corner pulley (3) from the inside of the CBC. Pull each cable (2) through to the

outside of the CBC until it has been removed from the CBC.

Install a new cable (2) in each corner (1) by feeding a free end through the outside opening of the CBC at

the corner. Feed the cable through to the inside of the CBC over the vertical guide corner pulley (3) to a

second person positioned at that corner. Have the second person guide the cable into the CBC. Repeat

for each corner.

Once most of the cable (2) has been fed into the CBC, install the ball end (4) of the cable outside the

CBC into the keyhole (5) of each corner cable retaining block (6). Install the set screw (17) at the center

of the retaining block (6). Tighten securely. Repeat this procedure for each corner.

Place each corner cable retaining block (6) back into position under its corresponding corner of the CBC

upper section and secure with the two screws (7) removed earlier. Tighten securely.

Inside the CBC at each corner, route the cable through the opening (8) in the corner and up over the

vertical center guide pulley (3). Install the left pulley (9) and align the left hand cable (i.e. the short cable

that goes down the corner) (2) in the groove of the left hand pulley (9). Align the right hand cable (i.e. the

long cable with extends to all corners except the winch corner) (10) while installing the right hand pulley

(11). Be sure that both cables are in their respective pulley grooves (12) when both pulleys are installed.

Once both pulleys are in place and the cables are aligned in their respective pulley grooves (12), install

the corner pulley cover plate (13) by installing the two screws (14,17) that secure it in place. Note that the

screw (14) closest to the inside of the corner has a spacer (15) and is secured with a locknut (16).

0038 00-14