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TM 10-5411-233-13&P
CARGO BED COVER (CBC), TYPE III, 2 1/2 T CARGO TRUCK, LMTV, AND LMTV TRAILER 0021 00
UNIT MAINTENANCE
Using portable electric router equipped with a straight or spiral fluted (pull down) bit, or other aluminum
cutting equipment such as aviation metal snips, cut aluminum patch (1) one inch larger all around the
damaged area.
Layout and drill 1/8 inch (3.18 mm) holes (2) as shown.
Stop-drill all cracks (3) with No. 30 (3.27 mm) drill bit. Stop-drilling is the practice of drilling a hole at each
end of a crack to prevent it from getting larger.
Center patch (1) over damaged area and mark patch outline (4) on panel skin.
Sand all paint from damaged skin within marked area with sandpaper.
Center patch (1) over damaged area and drill No. 30 diameter holes (5) in panel skin. Use holes (2) in
patch (1) as a template.
Index patch (1) and panel skin with a mark to allow patch to be replaced in same orientation.
Deburr all drill holes (2,5).
WARNING
Methylethylketone is flammable and toxic and shall be used only in a
well-ventilated area away from all sparks or open flame. Gloves and
safety goggles should be worn during use.
Wipe damaged area and patch (1) with a clean cloth dampened in solvent and immediately wipe solvent
from surfaces with a clean, dry cloth.
Spray the repair area with an Alodine solution. Wipe the surface with a clean, dry rag.
WARNING
Two part epoxy adhesive is flammable and toxic and shall be used only
in a well-ventilated area away from all sparks or open flame. Gloves and
safety goggles should be worn during use.
Mix a quantity of the adhesive in accordance with manufacturer's instructions, components (part "A" and
part "B") sufficient for the scope of the repair in an open top container. The two adhesive components are
different colors; part "A" is yellow and part "B" is blue. When properly and completely mixed, the color of
the adhesive is green. Personnel should mix the two parts until the adhesive is a uniform green, with no
streaks of yellow or blue.
0021 00-2

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