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THIRD CLUTCH MAINTENANCE
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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THIRD CLUTCH MAINTENANCE - continued - TM-9-2320-386-24-1-20610
TM 9-2320-386-24-1-2
0377 00
THIRD CLUTCH MAINTENANCE (Contd)
REMOVAL
CAUTION
Keep all third clutch parts together. Intermixing third clutch parts
with any other clutch parts will cause transmission damage.
Remove snapring (1.3), backplate (2), three internal-splined clutch plates (3), and external-tanged
clutch plates (4) from transmission (5).
CLEANING AND INSPECTION
WARNING
Volatile mineral spirits burn easily and fumes can explode. Do not smoke
or allow open flames nearby when using volatile mineral spirits. Failure
to do so may cause serious injury or death to personnel.
1. Clean backplate (2) thoroughly with mineral spirits.
2. Measure thickness of internal-splined clutch plates (3). Replace internal-splined clutch plate(s) (3) if
thickness is less than 0.090-in. (2.29 mm).
3. Place external-tanged clutch plates (4) on clean, level surface. Place straight edge (1.1) across top of
external-tanged clutch plate (4). Measure distance from inside (1.2) to highest point of clutch plate (1).
Replace external-tanged clutch plate(s) (4) if distance is more than 0.005-in. (0.13 mm).
4. Inspect backplate (2) for wear or scoring. Replace backplate (2) if thickness is less than 0.416 in.
(10.57 mm).
INSTALLATION
1. Beginning with external-tanged clutch plate (4), install three external-tanged clutch plates (4) and
internal-splined clutch plates (3) on transmission (5).
2. Install backplate (2) on transmission (5) with snapring (1.3).
3. Ensure gap of snapring (1.3) is at the 12 o'clock position at the top of transmission (5).
4. Install fourth clutch (WP 0376 00).
1.1
1
DISTANCE NOT TO EXCEED
0.005 in. (0.13 mm)
4
1.2
Change 1
0377 00-2

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