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TRANSMISSION CONTROL VALVE REPLACEMENT - continued - TM-9-2320-386-24-1-20561
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSMISSION CONTROL VALVE REPLACEMENT - continued
TM 9-2320-386-24-1-2
0371 00
TRANSMISSION CONTROL VALVE REPLACEMENT (Contd)
ASSEMBLY (AT545 TRANSMISSION ONLY)
CAUTION
Adjusting rings are spring loaded. To retain original calibration of
valve assembly, adjusting rings must be installed in same
positions as when removed. Refer to notes taken during
disassembly.
NOTE
The AT1545P transmission is not repairable. Disassembly,
cleaning and inspection, and assembly instructions are for AT545
only.
All valves, when dry, must move freely by their own weight in
their bores.
1.
Install trimmer regulator valve (38), spring (37), and valve stop (36) into bore (6). Compress
stop (36) and install retainer pin (39) through control valve (40) and hole in stop (36).
2.
Install 3-4 relay valve (34), spring (33), and valve stop (32) into bore (5). Compress stop (32) and
install pin (35) through control valve (40) and outside end of stop (32).
3.
Install 3-4 shift signal valve (30), 3-4 modulator valve (29), spring (28), valve stop (27), and
adjusting ring (26) into bore (4). Compress adjusting ring (26) and install retainer pin (31) through
control valve (40), across adjusting ring (26), and through hole in stop (27).
4.
Install 2-3 shift signal valve (24), 2-3 modulator valve (23), spring (22), valve stop (21), and
adjusting ring (20) into bore (3). Compress adjusting ring (20) and install retainer pin (25) through
control valve (40), across adjusting ring (20), and through hole in stop (21).
5.
Install spring (17), 1-2 shift signal valve (16), 1-2 modulator valve (15), spring (14), valve stop (13),
and adjusting ring (12) into bore (2). Compress adjusting ring (12) and install retainer pin (18)
through control valve (40), across adjusting ring (12), and through hole in stop (13).
6.
Install hold regulator valve (11), spring (10), valve stop (9), washer (8), and adjusting ring (7) into
bore (1). Compress adjusting ring (7) and install retainer pin (19) through control valve (40), across
adjusting ring (7), and through hole in stop (9).
7.
Recheck positions of all adjusting rings with recorded positions.
Change 1
0371 00-10

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