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TRANSFER CASE MAINTENANCE - continued - TM-9-2320-386-24-1-20400
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSFER CASE MAINTENANCE - continued - TM-9-2320-386-24-1-20402
TM 9-2320-386-24-1-2
0340 00
TRANSFER CASE MAINTENANCE (Contd)
24.
Install driveshaft adapter tee (4) and signal generator (3) as an assembly on sleeve and seal
assembly (5).
25.
Connect leads 432 and 431 (1) to two signal generator leads (2).
26.
Apply thread-sealing compound to threads of eight screws (10), and install propeller shaft (11) on
flanges (9) and (12) of transmission (8) and transfer case (6) with screws (10). Tighten screws (10)
40-44 lb-ft (54-60 Nm).
NOTE
Perform transfer case linkage adjustment (WP 0144 01).
27.
Install link assembly (15) on transfer case shaft (17) and transfer case shaft lever (13) with two
screws (16) and new locknuts (14).
28.
Install air line (20) into position on vehicle, connect air line (20) to union (35), and tighten nut (34).
29.
Install clamp (32) with air line (20) on air tank support bracket (31) with screw (30) and new
locknut (33).
NOTE
There are two different configurations of air line attachment to
bracket in step 30.
30.
Install clamp (27) with air line (20) on bracket (29) with screw (26) and new locknut (28).
31.
Install clamp (22) with air line (20) on oil pan (25) with washer (23) and screw (24).
32.
Install speedometer drive cable (7) on driveshaft adapter tee (4).
33.
Connect air line (20) to elbow (18) on air compressor (21) and tighten nut (19).
34.
Install forward rear axle propeller shaft (WP 0147 00).
35.
Install front axle propeller shaft (WP 0147 00)
36.
Install rear cab tunnel (WP 0207 00).
37.
Install companion seat (WP 0257 00).
38.
Install cab insulation (WP 0201 00).
39.
Install cab top (TM 9-2320-386-10).
40.
Fill transfer case to proper fluid level (WP 0023 00).
41.
Adjust hand brake (TM 9-2320-361-20).
42.
Install spare wheel (TM 9-2320-386-10).
10
8
2
3
11
9
1
4
5
6
12
6
7
16 17
14
15
13
14
16
0340 00-10

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