TRANSFER CASE MAINTENANCE - continued - TM-9-2320-386-24-1-20397

TM 9-2320-386-24-1-2

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TRANSFER CASE MAINTENANCE (Contd)

11.

Remove spring (25) from parking brake lever (24) and bracket (1).

NOTE

Mark threaded end of parking brake cable for installation.

Hold parking brake cable while removing nut.

12.

Remove nut (26) from threaded end (23) of parking brake cable (47) and slide parking brake

cable (47) out of parking brake lever (24).

13.

Remove screw (44), lockwasher (43), and parking brake cable (47) from parking brake bracket (42)

on transfer case (16). Discard lockwasher (43).

14.

Remove air line (7) and elbow (8) from front of transfer case (16).

15.

Remove two nuts (51), washers (52), and screws (49) from transfer case (16).

.WARNING.

Obtain and use at least grade 8 screws and nuts with compatible

washers to secure chain for transfer case removal.

16.

Install chain on transfer case (16) with two screws (48), washers (52) and (50), and nuts (51).

17.

Secure lifting device to chain on transfer case (16).

NOTE

For current configuration, perform steps 18 and 19; for optional

configuration, perform steps 20 and 21.

18.

Remove four locknuts (17), washers (18), bracket (19), and four screws (12) from left transfer case

support (20) and mounting plate (10). Discard locknuts (17).

19.

Remove two locknuts (15), washers (14), bushings (11), screws (9), bushings (11), and mounting

plate (10) from two support brackets (13). Discard locknuts (15).

20.

Remove two locknuts (39), bracket (38), two washers (37), bushings (33), screws (30), and

bushings (33) from mounting plate (35) and left transfer case support (41). Discard locknuts (39).

21.

Remove four locknuts (36), screws (34), and mounting plate (35) from two support brackets (13).

Discard locknuts (36).

22.

Remove two locknuts (5) securing right transfer case support (6) to threaded studs (27) on transfer

case (16). Discard locknuts (5).

.WARNING.

Use prybar to free transfer case during removal operations.

Failure to do so may result in injury to personnel.

Ensure transfer case is securely mounted to transmission and

differential lift with safety chain or strap. Failure to do so may

result in injury to personnel.

Transfer case is heavy and bulky. Allow adequate clearance to

remove transfer case from vehicle. Failure to do so may result in

injury to personnel.

NOTE

Position transfer case on its side to clear frame rail when lowering

on to transmission and differential lift.

23.

Position transmission and differential lift under transfer case (16). Lower transfer case (16) onto

transmission and differential lift. Secure transfer case (16) to transmission and differential lift with

safety chain or strap.

24.

Lower transmission and differential lift and remove transfer case (16) from vehicle.

25.

Remove two screws (45), lockwashers (46), and parking brake bracket (42) from transfer case (16).

Discard lockwashers (46).

NOTE

For current configuration, perform step 26; for optional

configuration, perform step 27.

26.

Remove four locknuts (21) and left transfer case support (20) from studs (22) on transfer case (16).

Discard locknuts (21).

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