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TRANSFER CASE MAINTENANCE - continued - TM-9-2320-386-24-1-20396
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSFER CASE MAINTENANCE - continued - TM-9-2320-386-24-1-20398
TM 9-2320-386-24-1-2
0340 00
TRANSFER CASE MAINTENANCE (Contd)
11.
Remove spring (25) from parking brake lever (24) and bracket (1).
NOTE
Mark threaded end of parking brake cable for installation.
Hold parking brake cable while removing nut.
12.
Remove nut (26) from threaded end (23) of parking brake cable (47) and slide parking brake
cable (47) out of parking brake lever (24).
13.
Remove screw (44), lockwasher (43), and parking brake cable (47) from parking brake bracket (42)
on transfer case (16). Discard lockwasher (43).
14.
Remove air line (7) and elbow (8) from front of transfer case (16).
15.
Remove two nuts (51), washers (52), and screws (49) from transfer case (16).
.WARNING.
Obtain and use at least grade 8 screws and nuts with compatible
washers to secure chain for transfer case removal.
16.
Install chain on transfer case (16) with two screws (48), washers (52) and (50), and nuts (51).
17.
Secure lifting device to chain on transfer case (16).
NOTE
For current configuration, perform steps 18 and 19; for optional
configuration, perform steps 20 and 21.
18.
Remove four locknuts (17), washers (18), bracket (19), and four screws (12) from left transfer case
support (20) and mounting plate (10). Discard locknuts (17).
19.
Remove two locknuts (15), washers (14), bushings (11), screws (9), bushings (11), and mounting
plate (10) from two support brackets (13). Discard locknuts (15).
20.
Remove two locknuts (39), bracket (38), two washers (37), bushings (33), screws (30), and
bushings (33) from mounting plate (35) and left transfer case support (41). Discard locknuts (39).
21.
Remove four locknuts (36), screws (34), and mounting plate (35) from two support brackets (13).
Discard locknuts (36).
22.
Remove two locknuts (5) securing right transfer case support (6) to threaded studs (27) on transfer
case (16). Discard locknuts (5).
.WARNING.
Use prybar to free transfer case during removal operations.
Failure to do so may result in injury to personnel.
Ensure transfer case is securely mounted to transmission and
differential lift with safety chain or strap. Failure to do so may
result in injury to personnel.
Transfer case is heavy and bulky. Allow adequate clearance to
remove transfer case from vehicle. Failure to do so may result in
injury to personnel.
NOTE
Position transfer case on its side to clear frame rail when lowering
on to transmission and differential lift.
23.
Position transmission and differential lift under transfer case (16). Lower transfer case (16) onto
transmission and differential lift. Secure transfer case (16) to transmission and differential lift with
safety chain or strap.
24.
Lower transmission and differential lift and remove transfer case (16) from vehicle.
25.
Remove two screws (45), lockwashers (46), and parking brake bracket (42) from transfer case (16).
Discard lockwashers (46).
NOTE
For current configuration, perform step 26; for optional
configuration, perform step 27.
26.
Remove four locknuts (21) and left transfer case support (20) from studs (22) on transfer case (16).
Discard locknuts (21).
0340 00-6

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