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TRANSMISSION (OUT-OF-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20374
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSMISSION (OUT-OF-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20376
TM 9-2320-386-24-1-2
0336 00
TRANSMISSION (OUT OF VEHICLE) REPLACEMENT (Contd)
INSTALLATION
WARNING
Keep rear of transmission tilted slightly downward to prevent
converter from separating from transmission and causing injury
to personnel or damage to equipment.
NOTE
Check that converter has not moved forward before installing
retaining brackets.
1.
Measure distance from flat on converter (2) to lip on transmission housing (1); distance cannot be
more than 1.5 in. (38 mm).
NOTE
Ensure that two retaining brackets at the 4 o'clock and 8 o'clock
positions are installed on the transmission and converter. If
retaining brackets are already installed, skip to step 2.
2.
Install two retaining brackets (6), one at the 4 o'clock position and one at the 8 o'clock position, on
transmission (3) and converter (2) with four washers (5) and (7) and screws (4) and (8).
3.
Install chains on transmission (3) with four screws (9) and (10) and install chains on lifting device.
4.
Raise lifting device to remove slack from chain.
5.
Apply adhesive to threads of twelve screws (18).
6.
Apply a bead of sealer around mating surface of flywheel housing (11) and install adapter (13) on
flywheel housing (11) with twelve screws (18). Tighten screws (18) 36-43 lb-ft (49-58 Nm).
7.
Remove four screws (4) and (8), washers (5) and (7), and two retaining brackets (6) from
transmission (3).
NOTE
Perform step 8 for AT1545P transmission only.
8.
Apply adhesive to threads of six screws (17) and install ring (16), flat side on torque converter (2),
with six screws (17). Tighten screws (17) 36-43 lb-ft (49-58 Nm).
9.
Install four guide screws (12) on adapter (13) at 1, 9, 11, and 12 o'clock positions.
CAUTION
Maintain alignment of transmission to flywheel at all times to
prevent damage to torque converter.
10.
Align transmission (3) with flywheel housing (11).
11.
Apply bead of silicone rubber adhesive around adapter (13).
NOTE
AT1545P transmission is installed with seven lockwashers and
screws, and five screws and lockwashers for AT545
transmission.
12.
Install transmission (3) on adapter (13) with new lockwashers (14) and screws (15).
4
3
5
~
1.5 IN. (38 MM)
6
1
7
8
2
2
7
8
4
6
5
Change 1
0336 00-4

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