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TRANSMISSION (OUT-OF-VEHICLE) REPLACEMENT
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSMISSION (OUT-OF-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20374
TM 9-2320-386-24-1-2
0336 00
TRANSMISSION (OUT OF VEHICLE) REPLACEMENT (Contd)
REMOVAL
WARNING
Ensure transmission is properly supported before removal.
Failure to do so may cause injury to personnel and damage to
equipment.
1.
Remove four screws (3), washers (4), and cover (2) from flywheel housing (1).
2.
Rotate crankshaft to access six screws (7).
3.
Remove six screws (7) from ring (6) and ring gear (5).
NOTE
Transmission has two front screws installed to support chain lift.
After chains are removed, apply sealer to screws and replace.
4.
Install chains on transmission (8) with four screws (9) and (10), and install chain on lifting device.
5.
Raise lifting device to remove slack on chain.
WARNING
Keep rear of transmission tilted slightly downward until two
retaining brackets can be installed to prevent converter from
separating from transmission and causing injury to personnel or
damage to equipment.
NOTE
AT1545P transmission uses eleven screws and lockwashers to
secure adapter and transmission. AT545 transmission uses nine
lockwashers and screws.
6.
Remove screws (13) and lockwashers (12) from transmission (8) and adapter (11). Discard
lockwashers (12).
7.
Remove transmission (8) from adapter (11).
8.
Remove six screws (15) and ring (6) from torque converter (14). If replacing AT1545P transmission
with AT545 transmission, discard screws (15) and ring (6).
9.
Install two retaining brackets (19), one at the 4 o'clock position and one at the 8 o'clock position, on
transmission (8) and converter (14) with four washers (18) and (20) and screws (17) and (21).
10.
Remove twelve screws (16) and adapter (11) from flywheel housing (1). If replacing AT1545P
transmission with AT545 transmission, discard adapter (11).
NOTE
For replacement of flexplate and hub, refer to WP 0337 00.
Change 1
0336 00-2

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