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TRANSMISSION (IN-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20366
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSMISSION (IN-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20368
TM 9-2320-386-24-1-2
0335 00
TRANSMISSION (IN-VEHICLE) REPLACEMENT (Contd)
20.
Apply a bead of silicone rubber adhesive around mating surface of cover (10) and install cover (10) on
flywheel housing (13) with four washers (12) and screws (11).
21.
Install shift bracket (7) on transmission (5) with two new lockwashers (8) and screws (9). Tighten
screws (9) 10-15 lb-ft (14-20 Nm).
22.
Install manual control lever (14), with shift cable (6) attached, on shaft (17) with washer (16) and nut (15).
23.
Install new packing retainer (4) and modulator (1) on transmission (5) with clamp (3) and screw (2).
24.
Connect two leads 74A and 74B (30) to neutral safety switch leads 74A and 74B (29).
25.
Secure two leads (30) and (29) to shift bracket (7) with clamp (27), screw (26), and new locknut (28).
26.
Apply sealant to male threads of elbows (23), (25), and (33) and tee (22).
27.
Connect oil inlet hose (21) and oil outlet hose (20) to elbow (23) and tee (22).
28.
Connect lead 324 (18) to temperature switch (19).
29.
Connect leads 380 and 380A (31) to backup light switch (32).
NOTE
AT1545P transmission uses 42-inch hose and AT545 transmission
uses 60-inch hose for vent tube.
30.
Connect secondary exhaust vent tube (24) to elbow (25).
NOTE
Assistant will help with steps 31, 33, and 34.
31.
Connect air line (34) to elbow (33) on air compressor (35) and union (38).
32.
Install air line (34) on bracket (42), frame rail (37), and transfer case mount (44) with clamp (45),
screw (43), and new locknut (46).
33.
Install air line (34) on engine oil pan (36) with clamp (39), washer (40), and screw (41).
2
3
4
1
5
25
AT545
24
TRANSMISSION
17
18
16
6
7
19
20
8
15
21
9
22
14
13
23
10
24
12
25
11
30
26
7
28 27
29
AT1545P TRANSMISSION
Change 1
0335 00-16

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