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TRANSMISSION (IN-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20364
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TRANSMISSION (IN-VEHICLE) REPLACEMENT - continued - TM-9-2320-386-24-1-20366
TM 9-2320-386-24-1-2
0335 00
TRANSMISSION (IN-VEHICLE) REPLACEMENT (Contd)
NOTE
If replacing AT1545P transmission with AT545 transmission, the
flywheel and related parts must be replaced. Refer to WP 0337 01.
6.
Fill blind hole (3) at 4 o'clock position in adapter (2) with compound sealant.
7.
Apply adhesive to threads of twelve screws (4).
WARNING
Install transmission jack under transmission when performing
steps 8 through 11, to support transmission and prevent injury to
personnel.
NOTE
When replacing AT1545P transmission with AT545 transmission, the
adapter plate must also be changed.
8.
Apply a bead of sealer around mating surface of flywheel housing (1) and install adapter (2) on
flywheel housing (1) with screws (4). Tighten screws (4) 36-43 lb-ft (49-58 Nm).
9.
Remove four screws (6) and (10), washers (7) and (9), and two retaining brackets (8) from
transmission (5).
NOTE
Perform step 10 for AT1545P transmission only.
10.
Apply adhesive to threads of six screws (12) and install ring (14), with flat side against torque
converter (11), with six screws (12). Tighten screws (12) 36-43 lb-ft (49-58 Nm).
11.
Install four guide screws (15) on adapter (2) at 1, 9, 11, and 12 o'clock positions.
CAUTION
Maintain alignment of transmission to flywheel at all times to
prevent damage to torque converter.
12.
Align transmission (5) with flywheel housing (1).
13.
Apply a bead of silicone rubber adhesive around mating surface of adapter (2).
14.
Install transmission (5) on adapter (2) with six new lockwashers (16) and screws (17).
15.
Remove four guide screws (15) from adapter (2), and install four new lockwashers (16) and
screws (17) on adapter (2) and transmission (5). Tighten ten screws (17) 36-43 lb-ft (49-58 Nm).
16.
Install ground strap (21) on transmission (5) with new lockwashers (22), (16), and screw (17).
Tighten screw (17) 36-43 lb-ft (49-58 Nm).
17.
Remove three screws (13), lifting device, sling, and transmission lifting fixture from
transmission (5). Apply sealant to screws (13) and install on transmission (5).
18.
Install oil inlet hose (20) on transmission (5) with clamp (19) and screw (18).
19.
Apply adhesive to threads of six screws (24), rotate crankshaft, and install screws (24) hand-tight
on ring gear (23) and ring (14). Rotate crankshaft and tighten screws (24) 36-43 lb-ft
(49-58 Nm).
Change 1
0335 00-14

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