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TURBOCHARGER REPLACEMENT - TM-9-2320-386-24-1-20264
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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TURBOCHARGER REPLACEMENT - continued - TM-9-2320-386-24-1-20266
TM 9-2320-386-24-1-2
0325 00
TURBOCHARGER REPLACEMENT (Contd)
REMOVAL
1.
Remove locknut (3), screw (9), and clamp (2) from flexpipe (4) and exhaust pipe (7). Discard locknut (3).
2.
Remove nut (8) and clamp (5) from flexpipe (4).
3.
Remove flexpipe (4) and two gaskets (1) from turbocharger (6) and exhaust pipe (7). Discard gaskets (1).
4.
Loosen clamp (13) and remove hose (20) from charged air cooler hose (11).
5.
Loosen clamp (12) and remove charged air cooler hose (11) from charged air cooler (14).
6.
Loosen two clamps (19) and remove two hoses (10) from intake manifold (18).
7.
Loosen clamps (15) and (17) and remove tube (16) from turbocharger (6) and charged air cooler (14).
8.
Remove four locknuts (26), turbocharger (6), and gasket (27) from mounting studs (28) on exhaust
manifold (21). Discard locknuts (26) and gasket (27).
9.
Remove screw (25), washer (24), and heat shield (23) from cylinder block (22).
INSTALLATION
1.
Apply sealant to four mounting studs (28).
2.
Install heat shield (23) on cylinder block (22) with washer (24) and screw (25).
3.
Install new gasket (27) and turbocharger (6) on studs (28) of exhaust manifold (21) with four new
locknuts (26). Tighten locknuts (26) 36-44 lb-ft (49-60 Nm).
4.
Install tube (16) on charged air cooler (14) and turbocharger (6) and tighten clamps (15) and (17).
5.
Install two hoses (10) on intake manifold (18) and tighten two clamps (19).
6.
Install charged air cooler hose (11) on charged air cooler (14) and tighten clamp (12).
7.
Install hose (20) on hose (11) and tighten clamp (13).
8.
Install flexpipe (4) and two new gaskets (1) on turbocharger (6) and exhaust pipe (7).
9.
Install clamp (5), nut (8), clamp (2), screw (9), and new locknut (3) on flexpipe (4).
10.
Install turbocharger oil drain tube (WP 0042 00).
0325 00-2

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