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FLYWHEEL HOUSING MAINTENANCE
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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FLYWHEEL HOUSING MAINTENANCE - continued - TM-9-2320-386-24-1-20164
TM 9-2320-386-24-1-2
0307 00
FLYWHEEL HOUSING MAINTENANCE (Contd)
REMOVAL
1.
Remove plug (2) and O-ring (3) from flywheel housing (6). Discard O-ring (3).
2.
Remove two screws (4) and ten screws (5) from cylinder block (1) and flywheel housing (6).
NOTE
Assistant will help with step 3.
3.
Remove flywheel housing (6) and O-ring (7) from cylinder block (1). Discard O-ring (7).
CLEANING AND INSPECTION
.WARNING.
Skysol-100 mixture is combustible. Use mechanical ventilation whenever
product is used in a confined space, is heated above ambient
temperatures, or is agitated. DO NOT use or store near heat, sparks,
flame, or other ignition sources. Keep container sealed when not in use.
Contact with Skysol-100 may cause skin irritation. Use chemical resistant
gloves. In case of skin contact, remove any contaminated clothing and
wash skin thoroughly with soap and water. Wash contaminated clothing
before reuse. Eye contact may cause irritation, tearing, or blurring of
vision. Use face shield or goggles when eye contact may occur. In case of
eye contact, flush eyes with large amounts of water for at least fifteen
(15) minutes or until irritation subsides. Inhalation may cause irritation
to upper respiratory passages. DO NOT have food or drink in the vicinity.
1.
Clean flywheel housing (6) with Skysol-100 and dry with lint-free cloth.
2.
Inspect flywheel housing (6) for cracks, breaks, gouges, and damaged threads. Replace flywheel
housing (6) if cracked, broken, gouged, or threads are damaged.
3.
Inspect mounting pins (8) for wear or fatigue. Replace mounting pins (8) if damaged.
INSTALLATION
1.
Position new O-ring (7) on flywheel housing (6).
2.
Apply sealing compound to mating surfaces of cylinder block (1) and flywheel housing (6).
NOTE
Assistant will help with step 3.
3.
Install flywheel housing (6) on cylinder block (1) with ten screws (5). Tighten screws (5)
95-125 lb-ft (129-170 Nm).
4.
Install two screws (4) on flywheel housing (6) and cylinder block (1). Tighten screws (4) 34-38 lb-ft
(46-52 Nm).
5.
Install new O-ring (3) and plug (2) on flywheel housing (6). Tighten plug (2) 13-23 lb-ft
(18-31 Nm).
6.
Install magnetic speed sensor (WP 0097 00).
7.
Install transmission flexplate and hub (WP 0337 00).
8.
Install transmission (out-of-vehicle) (WP 0336 00).
0307 00-2

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