POWER PLANT REPLACEMENT - continued - TM-9-2320-386-24-1-20061

TM 9-2320-386-24-1-2

0295 00

POWER PLANT REPLACEMENT (Contd)

90.

Loosen nut (5) and remove air inlet tube (4) from elbow (7) on air compressor governor (1).

91.

Loosen nut (6) and remove air outlet tube (3) from elbow (2) on air compressor governor (1).

92.

Remove air actuator tube (8) from tee (9) on firewall (10).

93.

Remove air outlet tube (3) from tee (11) on firewall (10).

NOTE

Step 94 only applies to vehicles equipped with a hydraulic pump.

94.

Remove hydraulic lines from hydraulic pump and frame rail (WP 0221 00).

WARNING

Use at least grade 8 screw and nut to secure chain for engine

removal. Failure to do so may result in injury to personnel.

Use chain with weight capacity greater than 4,500 lbs (2,043 kg)

to remove engine and transmission.

95.

Install chain on lifting eye (31) with two washers (33), screw (30), and nut (32).

96.

Install sling on lifting eye (13) and install sling on rear chain.

97.

Remove screw (21), lockwasher (20), and washer (19) from crossmember (18) and front mount (15).

Discard lockwasher (20).

98.

Remove two locknuts (23), washers (24), and screws (29) from rear engine mounts (28) and rear

mounting brackets (25). Discard locknuts (23).

WARNING

Lifting device must have a weight capacity greater than

4,500 lbs (2,043 kg) to prevent injury to personnel and damage to

equipment.

All personnel must stand clear during lifting operations. A

snapped cable, swinging or shifting load, may result in injury to

personnel.

Do not put hands between frame and engine supports during

lifting operations. Use prybar to position engine during lifting

operations. Failure to do so may result in injury to personnel.

CAUTION

Ensure all lines, wires, and ground straps are disconnected and clear

prior to lifting power plant from vehicle to prevent damaging

equipment.

99.

Remove engine (14) and transmission (12) from engine compartment (22), and lower engine (14)

and transmission (12).

WARNING

Do not detach chain from engine until engine is supported. An

improperly supported engine may result in injury to personnel or

damage to equipment.

100.

Separate transmission from engine (WP 0336 00).

101.

Mount engine (14) on engine stand.

102.

Remove lifting device and sling from chain and lifting eye (13).

103.

Remove nut (32), screw (30), two washers (33), and chain from lifting eye (31).

104.

Remove washer (16) and two washers (27) from mounting pad (17) and two rear mounting pads (26)

on rear mounting brackets (25) and front crossmember (18).

0295 00-20