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SECTION I. POWER PLANT MAINTENANCE
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/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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POWER PLANT REPLACEMENT
TM 9-2320-386-24-1-2
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
EXTENDED SERVICE PROGRAM (ESP)
TRUCK, CARGO, 2-1/2-TON, 6X6, M44A3 SERIES TRUCKS (DIESEL)
M35A3, W/O WINCH (NSN 2320-01-383-2047); W/WINCH (NSN 2320-01-383-3850);
M35A3C, W/O WINCH (NSN 2320-01-383-2050); W/WINCH (NSN 2320-01-383-2049);
M36A3, W/O WINCH (NSN 2320-01-383-2048); W/WINCH (NSN 2320-01-383-2046).
POWER PLANT REPLACEMENT
REMOVAL, INSTALLATION
INITIAL SETUP:
Materials/Parts (Contd)
Tools and Special Tools
Plain-assembled nut (item 348, WP 0395 00)
General mechanic's tool kit
Two assembled-washer screws
(item 30, WP 0394 00)
(item 274, WP 0395 00) (Prestolite only)
Common No. 1 tool kit (item 15, WP 0394 00)
Lockwasher (item 132, WP 0395 00)
Engine stand (item 44, WP 0394 00)
Adhesive (item 4, WP 0393 00)
Sling (item 65, WP 0394 00)
Teflon pipe sealant (item 41, WP 0393 00)
Lifting device
Cap and plug set (item 14, WP 0393 00)
Chain
Sealing compound (item 42, WP 0393 00)
Materials/Parts
Personnel Required
Four lockwashers (item 80, WP 0395 00)
Assistant (1)
Two locknuts (item 90, WP 0395 00)
Lockwasher (item 40, WP 0395 00)
References
Four lockwashers (item 130, WP 0395 00)
TM 9-2320-386-24P
Cotter pin (item 272, WP 0395 00)
Four locknuts (item 340, WP 0395 00)
Equipment Condition
Two locknuts (item 240, WP 0395 00)
Parking brake set (TM 9-2320-386-10).
Seven locknuts (item 333, WP 0395 00)
Wheels chocked (TM 9-2320-386-10).
Eight locknuts (item 20, WP 0395 00)
Battery ground cable disconnected (WP 0121 00).
Locknut (item 136, WP 0395 00)
Air reservoirs drained (TM 9-2320-386-10).
Tiedown strap (item 37, WP 0395 00)
Hood raised and secured (TM 9-2320-386-10).
Three bushing sets (item 143, WP 0395 00)
Brushguard removed (WP 0230 00).
Gasket (item 150, WP 0395 00)
Cooling system drained (WP 0068 00).
Gasket (item 151, WP 0395 00)
Engine oil drained (WP 0033 00).
Sixteen assembled-washer bolts
Transmission oil dipstick tube removed
(item 174, WP 0395 00)
(WP 0138 00).
Fourteen lockwashers (item 61, WP 0395 00)
Quick-start cylinder and valve removed (WP
Locknut (item 345, WP 0395 00)
0055 00)
Three lockwashers (item 343, WP 0395 00)
(vehicles built before serial No. 504924).
Lockwasher (item 45, WP 0395 00)
Quick-start cylinder and valve removed (WP
Two lockwashers (item 69, WP 0395 00)
0059 00)
Lockwasher (item 75, WP 0395 00)
(vehicles built after serial No. 504923).
Lockwasher (item 58, WP 0395 00)
Quick-start tubes removed (WP 0060 00).
Three lockwashers (item 186, WP 0395 00)
(vehicles built after serial No. 504923).
Lockwasher (item 60, WP 0395 00)
Quick-start tubes removed (WP 0056 00).
Packing retainer (item 323, WP 0395 00)
(vehicles built before serial No. 504924).
Locknut (item 86, WP 0395 00)

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