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DIRECT SUPPORT TROUBLESHOOTING PROCEDURES - TM-9-2320-386-24-1-20022
Up
/.5ton/TM-9-2320-386-24-1-2 Extended Service Program (ESP) for 2-1/2-Ton 6x6 M44A3 Series Trucks (Diesel) Manual
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Direct Support Mechanical Troubleshooting.
TM 9-2320-386-24-1-2
0292 00
DIRECT SUPPORT TROUBLESHOOTING PROCEDURES (CONTD)
TROUBLESHOOTING
MALFUNCTION
MALFUNCTION
PROCEDURE
NO.
PAGE
TRANSFER CASE
30.
Transfer case will not operate front differential . . . . . . . . . . . .
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31.
Transfer case will not operate rear differential . . . . . . . . . . . .
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32.
Transfer case leaks oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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33.
Transfer case noisy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
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34.
Transfer case grinds or pops out of gear during normal vehicle
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.....
DIFFERENTIAL
35.
Differential noisy . . . . . . . . . . . . . . . . . . . . . . .
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36.
Differential clunks during turns or initial takeoff
.
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37.
Differential leaks oil . . . . . . . . . . . . . . . . . . . . .
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38.
Differential leaks oil at companion flange . . . . . .
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.
TIRES AND WHEELS
39.
Abnormal tire wear (front axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40.
Abnormal tire wear (rear axle). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING GEAR
41.
Excessive play in steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
42.
Steering gear leaking oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
43.
Steering wheel hard to turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WINCH
44.
Clutch will not engage drum . . . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
45.
Winch noisy under load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
.
.
.
46.
Drum overruns cable or cable coils loosen when paying out cable
.
.
.
.
47.
Winch does not hold load when power is released . . . . . . . . . . .
.
.
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.
48.
Winch leaks oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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.
WINTERIZATION KITS
49.
Heater fails to turn on . . . . . . . . . . . . . . .
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50.
Heater overheats overheat switch is good .
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51.
Heater overheats continues to run . . . . . .
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52.
Heater output too low . . . . . . . . . . . . . . . .
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53.
Heater smokes and bangs when starting. . .
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54.
Blower will not stop after turnoff . . . . . . . .
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55.
Odor of fuel in ventilating air . . . . . . . . . .
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56.
Blower runs, but heater fails to ignite. . . . .
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57.
Heater smokes during normal operation . . .
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END OF WORK PACKAGE
0292 00-2

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