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TM 9-2320-386-24-1-1
0204 00
FRONT FENDER REPLACEMENT (Contd)
INSTALLATION
1.
Install fender mounting bracket (23) on rail (39) with four screws (36) and new locknuts (38).
2.
Install bracket (18) on cowl (8) with two new lockwashers (14) and screws (15).
NOTE
Assistant will help with step 3.
3.
Install new anti-squeak material (3) and fender (4) on cowl (8) and bracket (18) with three new
assembled-washer screws (5), two screws (17), washers (7), and new locknuts (6).
4.
Install fender mount spacer (43) and fender (4) on fender mounting bracket (23) with three
screws (30), six washers (29), three springs (28), washers (26), washers (13), new lockwashers (12),
and nuts (11).
NOTE
Perform steps 5 and 6 if vehicle is equipped with winch.
5.
Install wiring harness (35) on fender mounting bracket (23) with clamp (34), screw (31), and new
locknut (37).
6.
Install splash guard (49) and splash guard retainer (48) on fender mounting bracket (23) with four
screws (52), washers (51), and new locknuts (50).
7.
Install wiring harness (16) on fender mounting bracket (23) with clamps (25) and (32), screws (27)
and (33), and new locknuts (24) and (22).
8.
Install lower side panel (42) on brushguard (40) with two screws (21), new lockwashers (20), and
washers (19).
9.
Install lower side panel (42) on fender (4) with two screws (41) and nuts (44).
10.
Install mounting bracket (2) on fender (4) with screw (1), washer (9), and new locknut (10).
11.
Install brushguard strut rod (45) on mounting bracket (2) with retaining pin (46) and new cotter
pin (47).
12.
Install steering assist hoses (left side only) (WP 0186 00).
13.
Install exhaust system (right side only) (WP 0066 00).
14.
Install air cleaner (right side only) (WP 0037 00).
15.
Install side panel (WP 0203 00).
16.
Install headlight mounting bracket (WP 0109 00).
0204 00-4

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