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Page Title: TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE - continued
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TM 9-2320-386-24-1-1
0144 01
TRANSFER CASE CONTROLS AND LINKAGE MAINTENANCE (Contd)
REMOVAL
1.
Loosen two jamnuts (10).
2.
Remove two locknuts (2), screws (4), and link assembly (3) from transfer case shaft (5) and transfer
case shift lever (1). Discard locknuts (2).
3.
Remove two clevises (9) and jamnuts (10) from rod (11).
4.
Remove locknut (6), screw (8), and transfer case shift lever (1) from transfer case shift bracket (7).
Discard locknut (6).
CLEANING AND INSPECTION
.WARNING.
Skysol-100 mixture is combustible. Use mechanical ventilation whenever
product is used in a confined space, is heated above ambient
temperatures, or is agitated. DO NOT use or store near heat, sparks,
flame, or other ignition sources. Keep container sealed when not in use.
Contact with Skysol-100 may cause skin irritation. Use chemical
resistant gloves. In case of skin contact, remove any contaminated
clothing and wash skin thoroughly with soap and water. Wash
contaminated clothing before reuse. Eye contact may cause irritation,
tearing, or blurring of vision. Use face shield or goggles when eye contact
may occur. In case of eye contact, flush eyes with large amounts of water
for at least fifteen (15) minutes or until irritation subsides. Inhalation
may cause irritation to upper respiratory passages. DO NOT have food or
drink in the vicinity.
1.
Clean all parts with Skysol-100 and dry with clean rag.
2.
Inspect all parts for breaks, cracks, and bends. Replace any parts if broken, cracked, or bent.
INSTALLATION
1.
Install transfer case shift lever (1) on transfer case shift bracket (7) with screw (8) and new
locknut (6). Do not overtighten locknut (6), shift lever (1) must move freely.
2.
Install two jamnuts (10) and clevises (9) on rod (11), and adjust clevises (9) to 6.25 in. (15.9 cm)
from center of clevis hole to clevis hole.
3.
Install link assembly (3) on transfer case shift lever (1) and transfer case shaft (5) with two
screws (4) and new locknuts (2). Do not tighten locknuts (2).
4.
Ensure transfer case shift lever (1) moves through LOW, NEUTRAL, and HIGH positions.
a. If transfer case shift lever (1) moves through LOW, NEUTRAL, and HIGH positions, tighten two
locknuts (2) and jamnuts (10).
b. If transfer case shift lever (1) does not move through LOW, NEUTRAL, and HIGH positions, go
to step 5.
5.
Remove locknut (2), screw (4), and one end of link assembly (3) from transfer case shift lever (1).
6.
Rotate clevis (9) to lengthen or shorten distance between clevises (9) as necessary.
7.
Install link assembly (3) on transfer case shift lever (1) with screw (4) and locknut (2). Do not
tighten.
8.
Repeat step 4.
0144 01-2

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