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Page Title:
STARTER MOTOR REPLACEMENT - continued |
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 TM 9-2320-386-24-1-1
0091 00
STARTER MOTOR REPLACEMENT (Contd)
REMOVAL
NOTE
Tag all wires for installation.
1.
Remove nut (6), lockwasher (5), and leads 6 (4), 2 (3), and 14 (2) from solenoid (1). Discard
lockwasher (5).
2.
Remove nut (12), lockwasher (11), lead 770M (10), and ground (GND) 93 (13) from starter motor (14).
Discard lockwasher (11).
3.
Remove nut (7), lockwasher (8), and lead 770T (9) from starter motor (14). Discard lockwasher (8).
4.
Remove nut (15), lockwasher (16), and leads 770S (17) and 214 (18) from solenoid (1). Discard
lockwasher (16).
5.
Remove three screws (19), lockwashers (20), starter motor (14), and gasket (21) from flywheel
housing (22). Discard gasket (21) and lockwashers (20).
INSTALLATION
1.
Install new gasket (21) and starter motor (14) on flywheel housing (22) with three new lock-
washers (20) and screws (19). Tighten screws (19) 55 lb-ft (75 Nm).
2.
Install leads 214 (18) and 770S (17) on solenoid (1) with new lockwasher (16) and nut (15).
3.
Install lead 770T (9) on starter motor (14) with new lockwasher (8) and nut (7).
4.
Install ground (GND) 93 (13) and lead 770M (10) on starter motor (14) with new lockwasher (11) and
nut (12).
NOTE
One lead is equipped with rubber boot to protect against
corrosion. Ensure the rubber boot is in place after installation.
5.
Install leads 14 (2), 2 (3), and 6 (4) on solenoid (1) with new lockwasher (5) and nut (6).
6.
Connect battery ground cable (WP 0121 00).
0091 00-2
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