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TM 9-2320-361-24-2
0455 00
DIFFERENTIAL CARRIER REPAIR (Contd)
ASSEMBLY AND ADJUSTMENT (Contd)
49.
Coat teeth of pinion (7) with blue pigment.
50.
Install flange (10) on pinion (7) end of shaft (8).
51.
Turn flange (10) clockwise one-half to one turn.
52.
Inspect teeth of bevel gear (2). Note pattern of contact marks. Pattern "A" shows correct tooth
contact.
CAUTION
When correcting tooth contact, always add or remove equal
number and thickness of shims for each end of shaft with pinion
gear.
Bearing preload will change if shims are interchanged
unequally.
53.
If tooth contact pattern is correct, clean blue pigment from teeth of pinion (7) and bevel gear (2)
and go to step 64.
54.
Remove six screws (13), bearing cover (12), and shims (11) from carrier (1). Tie shims (11) to
bearing cover (12).
NOTE
Secure bevel gear with brass drift to prevent rotation of bevel
gear.
55.
Remove two screws (15) and plate (14) from pinion shaft (18).
56.
Remove bearing cage (16) from carrier (1) with two puller screws.
57.
Remove flange (10), six screws (3), washers (4), rear retainer (9), and shims (6) from carrier (1). Tie
shims (6) to rear retainer (9).
58.
Remove six screws (3), washers (4), front retainer (5), and shims (6) from carrier (1). Tie shims (6)
to front retainer (5).
NOTE
If tooth contact pattern is "B," remove a shim from rear
retainer, and add a shim to front retainer. Add a shim to
bearing cage.
If tooth contact pattern is "C," remove a shim from rear
retainer and add a shim to front retainer. Remove a shim from
bearing cage.
If tooth contact pattern is "D," remove a shim from front
retainer and add a shim to rear retainer. Add a shim to
bearing cage.
If tooth contact pattern is "E," remove a shim from front
retainer and add a shim to rear retainer. Remove a shim from
bearing cage.
59.
Remove or add shims (6) and/or (17) to front retainer (5), rear retainer (9), and bearing cage (16),
as necessary.
60.
Align holes in shims (17) and bearing cage (16), and install shims (17), bearing cage (16),
shims (11), and bearing cover (12) (steps 24 and 26 through 29) on carrier (1).
61.
Align holes in shims (6) with holes in retainers (5) and (9) and install shims (6), front retainer (5),
shims (6), and rear retainer (9) on carrier (1) with twelve washers (4) and screws (3).
62.
Clean blue pigment from teeth of pinion (7) and bevel gear (2).
0455 00-22

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