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TM 9-2320-361-24-2
0345 00
FRONT WINCH REPLACEMENT (Contd)
WARNING
All personnel must stand clear of winch during lifting
operations. A swinging or shifting load may result in injury to
personnel.
REMOVAL
NOTE
Perform step 1 only if front winch requires repair.
1.
Remove four locknuts (7), screws (3), two washers (5) and brush guard brackets (4) from frame
rail (6). Discard locknuts (7).
2.
Secure chain sling (1) to front winch (11) and lifting device (2). Raise lifting device (2) enough to
remove slack from chain sling (1).
NOTE
Assistant will help with step 3.
3.
Remove six locknuts (9), screws (10), and front winch (11) from frame extensions (8). Discard
locknuts (9).
4.
Lower front winch (11) approximately 1 in. (2.5 cm) from ground and remove twelve screws (15),
lockwashers (16), washers (17), and two winch supports (18) from front winch (11). Discard
lockwashers (16).
5.
Lower front winch (11) to ground and remove chain sling (1) from lifting device (2) and front
winch (11).
6.
Remove six screws (20), lockwashers (19), and two cable guards (21) from front winch (11). Discard
lockwashers (19).
INSTALLATION
NOTE
Perform steps 1 and 2 if installing new or repaired front winch.
1.
Rotate winch drum (14) on front winch (11) one complete revolution to ensure front winch (11)
moves freely without binding. Replace or repair front winch (11) if winch drive (14) binds.
2.
Operate drum clutch lever (13) and drum lock lever (12) to ensure both operate correctly. Replace
or repair front winch (11) if levers (12) or (13) do not operate correctly.
3.
Install two cable guards (21) on front winch (11) with six new lockwashers (19) and screws (20).
4.
Secure chain sling (1) around front winch (11) and lifting device (2). Raise front winch (11)
approximately 1 in. (2.5 cm) off ground.
5.
Install two winch supports (18) on front winch (11) with twelve washers (17), new
lockwashers (16), and screws (15).
NOTE
Assistant will help with step 7.
6.
Install front winch (11) and two winch supports (18) on two frame extensions (8) with six
screws (10) and new locknuts (9).
7.
Install two brush guard brackets (4) and washers (5) to frame rail (6) with four screws (3) and new
locknuts (7).
8.
Install front winch propeller shaft (WP 0346 00).
9.
Install brush guard (WP 0203 00).
10.
Install front winch cable (WP 0343 00).
0345 00-2

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