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TM 9-2320-361-24-1
0176 00
FLEXIBLE HYDRAULIC BRAKE LINE MODIFICATION (Contd)
WARNING
Ensure new, longer front hydraulic brake lines, currently used
on 5-ton trucks, are installed on all 2-1/2-ton trucks. Old,
shorter front hydraulic brake lines are subject to failure
during full steering travel and must be replaced with new,
longer front brake hoses. Failure to comply will result in
injury or death to personnel.
Accidental or intentional introduction of liquid contaminants
into the environment is a violation of state, federal, and
military regulations. Refer to Army POL (WP 0001 00) for
information concerning storage, use, and disposal of these
liquids. Failure to do so may result in damage to environment
and health of personnel.
CAUTION
Cap or plug all openings immediately after disconnecting lines
and hoses to prevent contamination. Failure to do so may result
in internal parts damage.
NOTE
Left and right front flexible hydraulic lines are replaced the
same. This procedure covers the left front.
REMOVAL
1.
Remove two nuts (2), lockwashers (1), and steering guard (4) from steering arm (7). Discard
lockwashers (1).
2.
Remove locknut (6), screw (3), and bracket (5) from steering guard (4). Discard screw (3) and
locknut (6).
NOTE
Use a drain pan to capture any brake fluid. Dispose of fluids in
accordance with local policy and ordinances. Ensure all spills
are cleaned up.
3.
Disconnect steel brake line (15) from inlet connector (14).
4.
Disconnect brake line (12) from flexible hydraulic brake line (13).
5.
Remove nut (11), old flexible hydraulic brake line (13) with steel brake line (15), and bracket (5)
from bracket (10). Discard nut (11), old flexible hydraulic brake line (13) with steel brake line (15),
and bracket (5).
6.
Remove two screw-assembled lockwashers (9) and bracket (10) from axle housing (8). Discard
screw assembled lockwashers (9).
MODIFICATION
1.
Bend bracket (10) tab to a 45 angle. Check bracket (10) for cracks. If cracked, replace bracket (10)
and repeat step.
2.
Locate and drill 0.46 in. (10.3 mm) hole (17), 0.5 in. (12.7 mm) from bracket corners (16).
0176 00-2

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