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Page Title:
FRONT SPRING SHACKLE REPLACEMENT - continued |
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 TM 9-2320-361-24-1
0154 00
FRONT SPRING SHACKLE REPLACEMENT (Contd)
REMOVAL
NOTE
Left and right front spring shackles are replaced the same way.
This procedure covers the right side.
1.
Raise front of vehicle and remove two jack stands from under front axle (14).
2.
Support vehicle at frame (20) with two jack stands.
3.
Place hydraulic jack under front axle (14).
4.
Remove jamnut (11), nut (12), retainer (13), and rubber bushing (10) from shock absorber piston
rod (6).
5.
Push shock absorber piston rod (6) up and out of plate (9).
6.
Remove rubber bushing (8) and retainer (7) from shock absorber piston rod (6).
7.
Remove two locknuts (15) and screws (18) from shackle (4). Discard locknuts (15).
8.
Remove two lubrication fittings (17) from pins (16) and (19).
9.
Remove pin (16) from spring (5).
10.
Lower hydraulic jack until spring (5) is free of shackle (4).
11.
Remove two locknuts (3) and screws (1) from hanger (2). Discard locknuts (3).
12.
Remove pin (19) and shackle (4) from hanger (2).
INSTALLATION
1.
Install shackle (4) in hanger (2) with pin (19). Align grooves in pin (19) with screw (1) holes in
shackle (4).
2.
Install two screws (1) and new locknuts (3) on hanger (2).
3.
Lift front axle (14) and spring (5), align holes in spring (5) and shackle (4), and install pin (16).
Align grooves in pin (16) with retaining screw (18) holes in shackle (4).
4.
Install two screws (18) and new locknuts (15) on shackle (4).
5.
Install two lubrication fittings (17) in pins (16) and (19).
6.
Install retainer (7) and rubber bushing (8) on shock absorber piston rod (6). Ensure lip of rubber
bushing (8) is facing hole in plate (9).
7.
Extend shock absorber piston rod (6) through hole in plate (9), and install rubber bushing (10),
retainer (13), and nut (12) on shock absorber piston rod (6). Tighten nut (12) until bushing (8) and
(10) start to bulge.
8.
Install jamnut (11) on piston rod (6) and tighten against nut (12).
9.
Raise vehicle, remove two jack stands from frame (20), and place jack stands under front axle (14)
to allow front wheel installation.
10.
Install front right wheel (WP 0186 00).
11.
Lubricate shackle fittings (WP 0020 00).
12.
Connect battery ground cable (WP 0126 00).
13.
Release parking brake and remove wheel chocks (TM 9-2320-361-10).
0154 00-2
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